Analysis of preheating temperature field characteristics in selective laser sintering

Selective laser sintering technology has broad application prospects in the manufacture of small batch parts with complex structure. In the sintering process, the preheating efficiency and temperature of powder layer determine the processing quality. A method of preheating powder by lamp radiation and tropical heat conduction is proposed in this paper. The thermal radiation model is established, and the angle coefficient is introduced to describe the proportion of radiation energy on the surface of powder layer. Based on the geometric characteristics of the powder cylinder, the heat conduction process is simplified to one-dimensional heat conduction along the radial direction, and the heat conduction model is established. The coupled temperature field under two actions is obtained by combining the heat radiation model with the heat conduction model. The uniformity coefficient [Formula: see text]/[Formula: see text] of the temperature field is defined to represent the uniformity of the preheating temperature field of the powder layer. By comparing the uniformity coefficient [Formula: see text], a more uniform temperature field can be obtained when the height coefficient is 1.8 under combined action. The validity of the model is verified by a comparative experiment with processed water atomized iron powder. Constructing uniform temperature field can effectively reduce the deformation of parts and improve the forming quality.

Non-uniform temperature distribution of the main reflector of a large radio telescope under solar radiation

The non-uniform temperature distribution of the main reflector of a large radio telescope may cause serious deformation of the main reflector, which will dramatically reduce the aperture efficiency of a radio telescope. To study the non-uniform temperature field of the main reflector of a large radio telescope, numerical calculations including thermal environment factors, the coefficients on convection and radiation, and the shadow boundary of the main reflector are first discussed. In addition, the shadow coverage and the non-uniform temperature field of the main reflector of a 70-m radio telescope under solar radiation are simulated by finite element analysis. The simulation results show that the temperature distribution of the main reflector under solar radiation is very uneven, and the maximum of the root mean square temperature is 12.3°C. To verify the simulation results, an optical camera and a thermal imaging camera are used to measure the shadow coverage and the non-uniform temperature distribution of the main reflector on a clear day. At the same time, some temperature sensors are used to measure the temperature at some points close to the main reflector on the backup structure. It has been verified that the simulation and measurement results of the shadow coverage on the main reflector are in good agreement, and the cosine similarity between the simulation and the measurement is above 90%. Despite the inevitable thermal imaging errors caused by large viewing angles, the simulated temperature field is similar to the measured temperature distribution of the main reflector to a large extent. The temperature trend measured at the test points on the backup structure close to the main reflector without direct solar radiation is consistent with the simulated temperature trend of the corresponding points on the main reflector with the solar radiation. It is credible to calculate the temperature field of the main reflector through the finite element method. This work can provide valuable references for studying the thermal deformation and the surface accuracy of the main reflector of a large radio telescope.

A method of designing equipment for heat processing of polymer workpieces

The paper describes a method of designing heating equipment that maintains a predetermined temperature field. The method consists in sequential solution of two problems. At the first stage, the heat generation field was calculated using the stationary heat conduction equation. At the second stage, parametric optimization of the temperature field was performed with reference to the power and configuration limits of the heaters. To test this method, the problem of maintaining a predetermined non-uniform temperature field was solved. A practical example of the application of the method for designing a uniform heating plate used in vulcanizing presses was given. To assess the efficiency of the plate, the results of modeling the heat processing of a workpiece from a rubber mixture were presented.

Identification of the Temperature Dependence of the Thermal Expansion Coefficient of Polymers

In this paper, we proposed an approach to study the strain response of polymer film samples under various temperature effects and note their corresponding effects. The advantages of the developed approach are determined by the fact that thin films of material are used as samples where it is possible to generate a sufficiently uniform temperature field in a wide range of temperature change rates. A dynamic mechanical analyzer was used for the experimental implementation of the above approach for two UV-curable polymers and one type of epoxy resin. Experimental results have shown that the thermal expansion coefficients for these polymers depend significantly not only on the temperature but also on its change rate. The strain response of the polymer to heating and cooling, with the same absolute values of the rate of temperature change, differs significantly, and this dissimilarity becomes stronger with its increasing. The results of thermomechanical experiments for massive samples on traditional dilatometer are shown to compare with the results for film samples. The discovered dependences of the temperature expansion coefficient on the temperature and its change rate can be used for mathematical modeling of thermomechanical processes arising during the operation of products made of polymers.

Thermal Buckling of Laminated Composite Plates Using a Simple Four Variable Plate Theory

In this study, the thermal buckling behavior of composite laminate plates cross-ply and angle-ply all edged simply supported subjected to a uniform temperature field is investigated, using a simple trigonometric shear deformation theory. Four unknown variables are involved in the theory, and satisfied the zero traction boundary condition on the surface without using shear correction factors, Hamilton's principle is used to derive equations of motion depending on a Simple Four Variable Plate Theory for cross-ply and angle-ply, and then solved through Navier's double trigonometric sequence, to obtain critical buckling temperature for laminated composite plates. Effect of changing some design parameters such as, orthotropy ratio (E1/E2), aspect ratio (a/b), thickness ratio (a/h), thermal expansion coefficient ratio (α2/α1), are investigated, which have the same behavior and good agreement when compared with previously published results with maximum discrepancy (0.5%).

Modeling of the shape of the deflector of the shell blade of marine gas turbine engines with varying parameters of thermal protection

Работа посвящена исследованию проблемы управления тепловым состоянием оболочечных лопаток судовых турбин, находящихся в условиях высокотемпературного нагружения. В работе рассматривались вопросы сочетания внешней тепловой защиты с помощью теплоизоляционного покрытия и внутреннего охлаждения. Математическая модель теплопереноса строилась на основании дифференциальных уравнений теплопроводности Фурье, условия теплоотдачи в каналах охлаждения. Проведена оценка влияния состава покрытия не изменение формы оболочки дефлектора с целью интенсификации охлаждения при неизменных параметрах скорости и температуры хладагента на входе в канал. Решение системы нелинейных уравнений теплопереноса проведено с помощью метода конечных разностей. Проведен численный эксперимент при реализации равномерного температурного поля на поверхности тела лопатки. Предложенная математическая модель позволяет рассчитать геометрию дефлекторов охлаждаемых лопаток судовых газовых турбин. Применение модели и результатов расчетов позволит рационализировать процесс охлаждения лопаток турбин, выбирая оптимальные сочетания внешней тепловой защиты и расхода хладагента. The work is devoted to the study of the problem of controlling the thermal state of the shell blades of marine turbines under high-temperature loading conditions. The paper deals with the combination of external thermal protection with the help of thermal insulation coating and internal cooling. The mathematical model of heat transfer was built on the basis of the Fourier differential equations of thermal conductivity, the conditions of heat transfer in cooling channels. The influence of the coating composition on the change in the shape of the deflector shell was evaluated in order to intensify cooling at constant parameters of the speed and temperature of the refrigerant at the inlet to the channel. The solution of the system of nonlinear heat transfer equations is carried out using the finite difference method. A numerical experiment is performed for the realization of a uniform temperature field on the surface of the blade body. The proposed mathematical model allows us to calculate the geometry of the deflectors of the cooled blades of marine gas turbines. The application of the model and the results of the calculations will allow to rationalize the cooling process of the turbine blades, choosing the optimal combination of external thermal protection and refrigerant consumption.

A computational study of the Ludwig-Soret effect on the thermal-induced phase separation process in polymer solutions

Thermal-induced phase separation (TIPS) is one of the methods used to fabricate functional polymeric materials, i.e. PDLC films for electro-optical devices such flat-panel displays, switchable windows etc., and microporous synthetic membranes from polymer solutions. Since the characteristic thermal, mechanical, and optical properties of these materials are controlled by the morphological features, it it important to understand the phase separation mechanism that forms these materials. In this work, the effect of thermal diffusion, also known as the Ludwig-Soret effect, on the TIPS method of phase separation via the SD mechanism in polymer solutions under non-uniform temperature field has been investigated using the computational technique. The Ludwig-Soret effect occurs when a temperature gradient applied to a fluid mixture induces a net mass flow, which leads to the formation of a concentration gradient. A rigorous mathematical model for TIPS via the spinodal decomposition mechanism based on the nonlinear Cahn-Hilliard and Flory-Huggins theories combined with thermal diffusion phenomenon has been formulated for binary polymer solutions under non-uniform temperature field and solved numerically. Numerical simulation results revealed that the thermal diffusion phenomenon had very little or negligible effect on the phase separation mechanism under a non-uniform temperature field, which was reflected from the studies of the time evolution of structure factor and transition time from the early to the intermediate stages of SD.

A computational study of the Ludwig-Soret effect on the thermal-induced phase separation process in polymer solutions

Thermal-induced phase separation (TIPS) is one of the methods used to fabricate functional polymeric materials, i.e. PDLC films for electro-optical devices such flat-panel displays, switchable windows etc., and microporous synthetic membranes from polymer solutions. Since the characteristic thermal, mechanical, and optical properties of these materials are controlled by the morphological features, it it important to understand the phase separation mechanism that forms these materials. In this work, the effect of thermal diffusion, also known as the Ludwig-Soret effect, on the TIPS method of phase separation via the SD mechanism in polymer solutions under non-uniform temperature field has been investigated using the computational technique. The Ludwig-Soret effect occurs when a temperature gradient applied to a fluid mixture induces a net mass flow, which leads to the formation of a concentration gradient. A rigorous mathematical model for TIPS via the spinodal decomposition mechanism based on the nonlinear Cahn-Hilliard and Flory-Huggins theories combined with thermal diffusion phenomenon has been formulated for binary polymer solutions under non-uniform temperature field and solved numerically. Numerical simulation results revealed that the thermal diffusion phenomenon had very little or negligible effect on the phase separation mechanism under a non-uniform temperature field, which was reflected from the studies of the time evolution of structure factor and transition time from the early to the intermediate stages of SD.