Abstract
Environment-friendly aqueous tape-casting are proposed as an inevitable tendency for producing a high-quality BaTiO3-based film in the development of ultra-thin multilayer ceramic capacitors. In this study, aqueous BaTiO3 suspension with high solids loading produced by using polycarboxylate ammonium salt APC (dispersant), proprietary acrylic formulation binder solution WB4101 (binder), and acrylic resin PL002 (plasticizer), respectively. It is demonstrated that the green density, tensile strength, and strain at failure of the 9.5-μm-thin BaTiO3 tape achieves 3.65 g/cm3, 7.65 MPa, and 11%, respectively. In particular, the capacitance and dielectric loss of BaTiO3-based MLCC chips at room temperature are found to be approximately 28 nF and 0.02 compatible with Pt electrodes. Additionally, the TCC, ferroelectric hysteresis loops, change of dielectric constants versus DC-BIAS field, and evolution of electrical resistivity under accelerated DC stressing of BaTiO3-based MLCC are studied. The results provide an effective method for the future improvement in aqueous MLCC applications.