State-of-the-art review of fabrication, application, and mechanical properties of functionally graded porous nanocomposite materials

Functionally graded porous (FGP) nanocomposites are the most promising materials among the manufacturing and materials sector due to their adjustable physical, mechanical, and operational properties for distinctive engineering applications for maximized efficiency. Therefore, investigating the underlying physical and materialistic phenomena of such materials is vital. This research was conducted to analyze the preparation, fabrication, applications, and elastic properties of functionally graded materials (FGMs). The research investigated for both porous and nonporous synthesis, preparation, and manufacturing methods for ceramics, metallic, and polymeric nanocomposites in the first section, which is followed by deep research of the development of elastic properties of the above-mentioned materials. Main nano-reinforcing agents used in FGMs to improve elastic properties were found to be graphene platelets, carbon nanotubes, and carbon nanofibers. In addition, research studied the impact of nano-reinforcing agent on the elastic properties of the FGMs. Shape, size, composition, and distribution of nano-reinforcing agents were analyzed and classified. Furthermore, the research concentrated on modeling of FGP nanocomposites. Extensive mathematical, numerical, and computational modeling were analyzed and classified for different engineering analysis types including buckling, thermal, vibrational, thermoelasticity, static, and dynamic bending. Finally, manufacturing and design methods regarding different materials were summarized. The most common results found in this study are that the addition of reinforcement units to any type of porous and nonporous nanocomposites significantly increases materialistic and material properties. To extend, compressive and tensile stresses, buckling, vibrational, elastic, acoustical, energy absorption, and stress distribution endurance are considerably enhanced when reinforcing is applied to porous and nonporous nanocomposite assemblies. Ultimately, the review concluded that the parameters such as shape, size, composition, and distribution of the reinforcing units are vital in terms of determining the final mechanical and materialistic properties of nanocomposites.

PDMS Sponges with Embedded Carbon Nanotubes as Piezoresistive Sensors for Human Motion Detection

Porous piezoresistive sensors offer promising flexible sensing functionality, such as human joint motion detection and gesture identification. Herein, a facile fabrication method is developed using a microwave-based rapid porogen removal technique for the manufacturing of porous nanocomposite sponges consisting of polydimethylsiloxane (PDMS) and well-dispersed carbon nanotubes (CNTs). The porogen amounts and CNT loadings are varied to tailor the porosity and electrical properties of the porous sensors. The sponges are characterized by a scanning electron microscope (SEM) to compare their microstructures, validate the high-quality CNT dispersion, and confirm the successful nanofiller embedding within the elastomeric matrix. Sponges with a 3 wt% CNT loading demonstrate the highest piezoresistive sensitivity. Experimental characterization shows that the sponges with low porosity have long durability and minimal strain rate dependence. Additionally, the developed sponges with 3 wt% CNTs are employed for the human motion detection using piezoresistive method. One experiment includes fingertip compression measurements on a prosthetic hand. Moreover, the sensors are attached to the chest, elbow, and knee of a user to detect breathing, running, walking, joint bending, and throwing motions.