Water-Washed Fine and Coarse Recycled Aggregates for Real Scale Concretes Production in Barcelona

The use of recycled aggregate to reduce the over-exploitation of raw aggregates is necessary. This study analysed and categorised the properties of water-washed, fine and coarse, recycled aggregates following European Normalization (EN) specification. Because of their adequate properties, zero impurities and chemical soluble salts, plain recycled concrete was produced using 100% recycled concrete aggregates. Two experimental phases were conducted. Firstly, a laboratory phase, and secondly, an on-site work consisting of a real-scale pavement-base layer. The workability of the produced concretes was validated using two types of admixtures. In addition, the compressive and flexural strength, physical properties, drying shrinkage and depth of penetration of water under pressure validated the concrete design. The authors concluded that the worksite-produced concrete properties were similar to those obtained in the laboratory. Consequently, the laboratory results could be validated for large-scale production. An extended slump value was achieved using 2.5–3% of a multifunctional admixture plus 1–1.2% of superplasticiser in concrete production. In addition, all the produced concretes obtained the required a strength of 20 MPa. Although the pavement-base was produced using 300 kg of cement, the concrete made with 270 kg of cement per m3 and water/cement ratio of 0.53 achieved the best properties with the lowest environmental impact.

Seasonal Performance Evaluation of Pavement Base Using Recycled Materials

Using recycled pavement materials to construct new pavement base is currently an important construction strategy bringing improved sustainability. This study investigates the long-term performance of pavement bases constructed with recycled concrete aggregate (RCA), reclaimed asphalt pavement (RAP), and blends with natural aggregates in a seasonal frost region. The stabilization effect of fly ash on RAP was studied as well. In situ falling weight deflectometer (FWD) tests were routinely conducted to provide seasonal deflection data, which were used to back-calculate the layer modulus. Seasonal changes in the base layer modulus along with the pavement ride quality were monitored. One of the two lanes at the test sections was consistently subjected to traffic loading, whereas the other one was not. Findings from this field research indicated that after undergoing over 8 years of naturally seasonal freeze-thaw conditions, 100% RCA, 50% RCA, plus 50% natural aggregates, and 100% RAP, presented improved performance over 100% natural aggregates. However, 50% RAP blended with 50% natural aggregates performed comparably to natural aggregates only, and fly ash did not provide considerable improvement on the long-term performance of 50% RAP plus 50% natural aggregate base. Seasonal climatic variations turned out to affect pavement performance more critically than traffic loading.

Numerical Simulation on Reflective Cracking Behavior of Asphalt Pavement

Cracks are one of the main problems that plague road workers. A correct understanding of the internal crack propagation mechanism of asphalt pavement will help road workers evaluate the road’s working status more comprehensively and make more reasonable decisions in design, construction, and maintenance work. This paper established a three-dimensional asphalt pavement layered model using the software ABAQUS and fracture mechanics theory and the extended finite element method were used to explore the mechanical response of the pavement base layer’s preset reflective cracks. This paper investigated the influence of the modulus of each layer, vehicle load on the principal stress, shear stress, J-integral, and two stress intensity factors (K1, K2) during the predetermined crack propagation process of the pavement base layer, and the entropy method was used to analyze the above-mentioned mechanical response. The results show that the main factor affecting the propagation of reflective cracks on asphalt pavements is the modulus of the bottom surface layer. However, from a modeling perspective, the effect of increasing load on crack growth is obvious. Therefore, in terms of technical feasibility, the prevention of reflective cracks should still be achieved by controlling the driving load and prohibiting overloading.

Wood Fly Ash Stabilized Road Base Layers with High Recycled Asphalt Pavement Content

Wood fly ash stabilised road base layers with high recycled asphalt pavements content was studied both at the laboratory and in-situ. The original recipe was chosen based on an actual stabilised pavement base layer design with cement CEM II/B-T 42.5R but optimised using wood fly ash. The existing road base layer from gravel was mixed with dolomite aggregate and recycled asphalt pavement, adding cement and wood fly ash at different proportions. The mixture was compacted at optimal water content according to the Standard Proctor test and further conditioned. Resistance to freezing and thawing of hydraulically bound mixtures was checked after 28 days of conditioning. Even 50 cycles of freezing and thawing were used. Test results indicated wood fly ash as an effective alternative to the typically used cement for road base stabilisation, including recycled asphalt pavement material. Three hydraulically bound mixtures were chosen for test sections in the pilot project. The project includes five different sections with three different hydraulic binder recipes. The performance of each section was evaluated.