Influence of Air Plasma Pretreatments on Mechanical Properties in Metal-Reinforced Laminated Wood

The use of wood-based materials in building and construction is constantly increasing as environmental aspects and sustainability gain importance. For structural applications, however, there are many examples where hybrid material systems are needed to fulfil the specific mechanical requirements of the individual application. In particular, metal reinforcements are a common solution to enhance the mechanical properties of a wooden structural element. Metal-reinforced wood components further help to reduce cross-sectional sizes of load-bearing structures, improve the attachment of masonry or other materials, enhance the seismic safety and tremor dissipation capacity, as well as the durability of the structural elements in highly humid environments and under high permanent mechanical load. A critical factor to achieve these benefits, however, is the mechanical joint between the different material classes, namely the wood and metal parts. Currently, this joint is formed using epoxy or polyurethane (PU) adhesives, the former yielding highest mechanical strengths, whereas the latter presents a compromise between mechanical and economical constraints. Regarding sustainability and economic viability, the utilization of different adhesive systems would be preferable, whereas mechanical stabilities yielded for metal-wood joints do not permit for the use of other common adhesive systems in such structural applications. This study extends previous research on the use of non-thermal air plasma pretreatments for the formation of wood-metal joints. The plasma treatments of Norway spruce [Picea abies (L.) Karst.] wood and anodized (E6/EV1) aluminum AlMgSi0.5 (6060) F22 were optimized, using water contact angle measurements to determine the effect and homogeneity of plasma treatments. The adhesive bond strengths of plasma-pretreated and untreated specimens were tested with commercial 2-component epoxy, PU, melamine-urea formaldehyde (MUF), polyvinyl acetate (PVAc), and construction adhesive glue systems. The influence of plasma treatments on the mechanical performance of the compounds was evaluated for one selected glue system via bending strength tests. The impact of the hybrid interface between metal and wood was isolated for the tests by using five-layer laminates from three wood lamellae enclosing two aluminum plates, thereby excluding the influence of congeneric wood-wood bonds. The effect of the plasma treatments is discussed based on the chemical and physical modifications of the substrates and the respective interaction mechanisms with the glue systems.

Probing the Anti-Corrosion Behavior of X65 Steel Underwater FSW Joint in Simulated Seawater

To detect the corrosion resistance of a friction stud welding (FSW) joint in simulated seawater (a 3.5 wt% NaCl solution), the pulse electrochemical deposition method was used for electroplating Ni coating with different duty ratios (50%, 80%, and 100%) on the surface of FSW joint. The microstructure and surface structure of the coating were observed by micro-spectroscopy and other characterization methods. The corrosion behavior of the coating was analyzed by means of macroscopic electrochemical testing. The local corrosion law of joint surface and coating surface defects were innovatively explored by using micro-zone electrochemical scanning system. The coating characterization results showed that, as the duty ratio continues to increase, the coating surface becomes denser and smoother, and the corrosion products such as Fe2O3, Fe3O4, and FeOOH are generated. The results of macroscopic electrochemical experiment indicated that the coating with 100% duty ratio has the lowest corrosion current density and the maximum polarization resistance. The scanning vibrating electrode technique results showed that the corrosion current density in the defect area is higher than that in the coating area, and the maximum corrosion current density decreases with the increase of duty ratio. The localized electrochemical impedance spectroscopy results indicated that the localized impedance at the welded zone was the largest, and with the increase of the pulse duty ratio, the impedance diffusion in the defect area was decreasing.

Mechanical Properties and Microstructure Evolution of Cemented Tailings Backfill Under Seepage Pressure

Cemented tailing backfill (CTB) in underground mine inevitably experiences seepage field, which complicates its mechanical behavior. In this study, the mechanical properties and microstructure characteristics of CTB under different seepage water pressures (SWPs) were investigated. The results show that, with the increase in SWP, the mechanical properties of CTB decrease, but the decreasing trend reduces gradually. Higher SWP leads the microstructure of CTB looser and more porous, and the largest proportion of pores initiated and propagated by SWP is micropores, which means the damage in CTB under seepage is mostly caused by micropores. Besides, the mechanical properties of CTB under seepage decrease exponentially with the increase in porosity and present linearly inverse proportional relation to the pore area fractal dimension. Results above indicate that SWP has a significant deterioration effect on the mechanical properties and microstructure of CTB. The research could not only extend the knowledge of mechanical properties and microstructure characteristics of CTB under seepage but also provide a theoretical reference for mechanical index determination and stability analysis of CTB in water-rich underground mines.

Review on Applications of Lignin in Pavement Engineering: A Recent Survey

Lignin is the second-largest plant polymer on Earth after cellulose. About 98% of lignin produced in the papermaking and pulping industry is used for combustion heating or power generation. Less than 2% of lignin is used in more valuable fields, mainly in the formulation of dispersants, adhesives, and surfactants. Asphalt is one of the most important materials in pavement engineering. It is a dark brown complex mixture composed of hydrocarbons with different molecular weights and their non-metallic derivatives. Because the chemical structure of lignin is similar to that of asphalt, it is a carbon-based hydrocarbon material. More researchers studied the application of lignin in pavement engineering. In this paper, the structure, application, and extraction technology of lignin were summarized. This is a review article describing the different applications of lignin in pavement engineering and exploring the prospects of the application. There are three main types of pavement materials that can be used for lignin in pavement engineering, which are asphalt, asphalt mixture, and roadbed soil. In asphalt, lignin can be used as a modifier, extender, emulsifier, antioxidant, and coupling agent. In asphalt mixtures, lignin can be used as an additive. In road base soils, lignin can be used as a soil stabilizer. Furthermore, the article analyzed the application effects of lignin from the life cycle assessment. The conclusions suggest that lignin-modified asphalt exhibits more viscosity and hardness, and its high-temperature resistance and rutting resistance can be significantly improved compared with conventional asphalt. In addition, some lignin-modified asphalt binders exhibit reduced low-temperature crack resistance and fatigue resistance, which can be adjusted and selected according to the climate change in different regions. The performance of lignin as an asphalt mixture additive and asphalt extender has been proved to be feasible. Lignin can also produce good mechanical properties as well as environmental benefits as a soil stabilizer. In summary, lignin plays an important role in asphalt pavement and roadbed soil, and it is likely to be a development trend in the future due to its environmental friendliness and low cost. More research is needed to generalize the application of lignin in pavement engineering.

The Improvement in Surface Properties of Metallic Implant via Magnetron Sputtering: Recent Progress and Remaining Challenges

Bioceramic coatings on metallic implants provide a wear-resistant and biocompatible layer, that own ability to develop bone-like apatite in physiological environments to ensure bonding with hard tissues. These bioceramics primarily belong to Calcium Phosphates (CaPs), bioactive glasses, and glass-ceramics. Several techniques are used to deposit these coatings such as; electrophoretic deposition (EPD), plasma spray (PS), and Radio frequency magnetron sputtering (RFMS). Most of these techniques require a high-temperature operation or sintering treatment. This causes either thermal decomposition of bioceramic or results in delamination and cracking of the bioceramic coating due to differences in thermal expansion behavior of metals and bioceramics. RFMS is primarily carried out either at room temperature. However, annealing is performed or substrate is heated at various temperatures ∼400–1,200°C for 2 or 4 h under dry argon (very low temperature compared to other techniques) to ensure crystallization of bioceramics and improve coating adhesion. Chemical composition stability and excellent surface finish are the premium features of RFMS, due to less heat involvement. Moreover, RFMS has the unique ability to develop one-unit/ multilayered composite coatings and the flexibility of in-situ reactions to yield oxides and nitrides. Single or multiple targets can be employed with the insertion of Oxygen and Nitrogen to yield versatile coatings. Due to this attractive set of features RFMS has a strong potential in the field of bioceramic coatings. In recent years, several multifunctional bioceramic coatings have been deposited on metallic substrates using RFMS for biomedical applications. This review focuses on the recent efforts made in order to deposit multifunctional bioceramic RFMS coatings with surface characteristics necessary for biomedical applications and highlights future directions for the improved biological performance of RFMS bioceramic coatings.

Origin of Local Structures of U-Co Melts: A First-Principles Study

The local structures of U-Co melts have been studied by first-principle calculations. Two sub-peaks are observed in the first peaks of U-U pair distribution functions. The Voronoi polyhedral analyses also show two separate core-shell U-U distances. Therefore, the calculated results propose that U atoms will play dual roles, “chemical” and “topological”, in the local structures of U-Co melts. In addition, the chemical effect of U atoms will be strengthened when containing more U atoms. The interaction of Co and U atoms is slightly affected by the compositions. The Co-centered clusters are mostly prism-like or antiprism-like polyhedral, which can be predicted by the solute-solvent model. The distribution of the coordinated numbers of Co atoms is much narrower than that of U atoms, showing relatively stable Co-centered clusters. The chemical and topological roles of U atoms are intuitively observed in the electron density of U-Co melts, which presents both metallic and covalent bonding characteristics for U-U bonds. In the end, we conclude that the partial localization of U 5f-electron is responsible for the dual roles of U atoms. The present results provide a theoretical understanding of the origin of the local structures of U-Co melts.

Nanoindentation Response of Ion-Irradiated Fe, Fe-Cr Alloys and Ferritic-Martensitic Steel Eurofer 97: The Effect of Ion Energy

Nanoindentation of ion-irradiated nuclear structural materials and model alloys has received considerable interest in the published literature. In the reported studies, the materials were typically exposed to irradiations using a single ion energy varying from study to study from below 1 MeV to above 10 MeV. However, systematic investigations into the effect of self-ion energy are still insufficient, meaning that the possibilities to gain insight from systematic energy variations are not yet exhausted. We have exposed pure Fe, ferritic Fe-9Cr, martensitic Fe-9Cr and the ferritic-martensitic reduced-activation steel Eurofer 97 to ion irradiations at 300°C using 1, 2 and 5 MeV Fe2+ ions as well as 8 MeV Fe3+ ions and applied nanoindentation, using a Berkovich diamond indenter, to characterize as-irradiated samples and unirradiated references. The effect of the ion energy on the measured nanoindentation response is discussed for each material. Two versions of a primary-damage-informed model are applied to fit the measured irradiation-induced hardening. The models are critically compared with the experimental results also taking into account reported microstructural evidence. Related ion-neutron transferability issues are addressed.

Compressive Behavior and Analytical Model of Ultra-Early Strength Concrete-Filled FRP Tube With Zero Curing Time

Fiber-reinforced polymer (FRP) has been widely used in civil engineering due to its light weight, high strength, convenient construction, and strong corrosion resistance. One of the important applications of FRP composites is the concrete-filled FRP tube (CFFT), which can greatly improve the compressive strength and ductility of concrete as well as facilitate construction. In this article, the compressive performances of a normal concrete-filled FRP tube (N-CFFT) column with 5-hour curing time and an ultra-early strength concrete-filled FRP tube (UES–CFFT) column with zero curing time were studied by considering the characteristics of rapid early strength improvement of ultra-early strength concrete and the confinement effect of the FRP tube. Monotonic axial compression tests were carried out on 3 empty FRP tubes (FTs) without an internal filler and 6 CFFT (3 N-CFFTs and 3 UES-CFFTs) specimens. All specimens were cylinders of 200 mm in diameter and 600 mm in height, confined by glass fiber–reinforced polymer (GFRP). Test results indicated that the compressive bearing capacity of the specimens increased significantly by adopting the ultra-early strength concrete as the core concrete of the CFFT, although the curing time was zero. It was also shown that the compressive behavior of the UES–CFFT specimens with zero curing time increased significantly than that of the N-CFFT specimens with 5-hour curing time because the former was able to achieve rapid strength enhancement in a very short time than the latter. The ultimate compressive strength of UES–CFFT specimens with zero curing time reached 78.3 MPa, which was 66.2 and 97.2% higher than that of N-CFFT with 5-hour curing time and FT specimens, respectively. In addition, a simple confinement model to predict the strength of UES–CFFT with zero curing time in ultimate condition was introduced. Compared with the existing models, the proposed model could predict the ultimate strength of UES–CFFT specimens with zero curing time with better accuracy.

Radiation-Scattering–Integrated Design of Multi-Functional Metasurfaces Based on Antenna-Embedded Substrates

The integration of the metasurface and antenna has brought new vitality to function integration and performance improvement for metasurfaces. In this study, we propose a radiation-scattering–integrated (RSI) design method of functional metasurfaces by incorporating antenna radiators into the substrates. The antenna radiators can also be considered as a band-stop frequency selective surface (FSS) embedded within the dielectric substrate, which adds up to the degree of freedom (DOF) in tailoring electromagnetic (EM) properties of the substrate. In this way, not only radiation function is added to the metasurfaces but also the original scattering-manipulation function is augmented. As an example, we apply this method to the design of a metasurface that can achieve a high radiation gain in-band and low-RCS out-of-band simultaneously. An antenna array was first designed, which uses circular patches as the radiators. Then, the antenna array was used as the substrate of a typical polarization conversion (PC) metasurface. The circular patch lies between the ground plane and the PC meta-atom, providing optimal electrical substrate thickness for PC at two separate bands. By adjusting structural parameters, the operating band of the antenna array can be made to lie in between the two PC bands. In this way, the metasurface can simultaneously possess high-gain radiation function in-band and high-efficiency PC function for RCS reduction out-of-band. A prototype was fabricated and measured. Both the simulated and measured results show that the metasurface can achieve satisfactory radiation gain in-band and significant RCS reduction out of band. This work provides an alternative method of designing multi-functional metasurfaces, which may find applications in smart skins and others.