Numerical approach to modeling fiber motion during melt blowing

2010 ◽  
Vol 119 (4) ◽  
pp. 2112-2123 ◽  
Author(s):  
Y. C. Zeng ◽  
Y. F. Sun ◽  
X. H. Wang
2019 ◽  
Vol 59 (6) ◽  
pp. 1182-1189 ◽  
Author(s):  
Wanli Han ◽  
Sheng Xie ◽  
Jing Shi ◽  
Xinhou Wang

2002 ◽  
Vol os-11 (3) ◽  
pp. 1558925002OS-01 ◽  
Author(s):  
Randall R. Bresee ◽  
Uzair A. Qureshi

On-line and off-line measurements were obtained to gain an understanding of fly production during multi-hole melt blowing at commercial speed. These measurements allowed us to describe the effects of common processing parameters on fly production and develop a model for fly formation that begins to account for experimental measurements.


Author(s):  
Dongdong Zhang ◽  
Douglas E. Smith ◽  
David A. Jack ◽  
Stephen Montgomery-Smith

This paper presents a numerical approach for calculating the single fiber motion in a viscous flow. This approach addresses such issues as the role of axis ratio and fiber shape on the dynamics of a single fiber, which was not addressed in Jeffery’s original work. We develop a Finite Element Method (FEM) for modeling the dynamics of a single rigid fiber suspended in a moving fluid. Low Reynolds number viscous flows are considered since these best represent the flow conditions for a polymer melt within a mold cavity. Our approach seeks the fiber angular velocities that zero the hydrodynamic torques acting on the fiber using the Newton-Raphson method. Fiber motion is then computed with a Runge-Kutta method to update the position, i.e. the angle of the fiber as a function of time. This method is quite general and allows for fiber shapes that include, but are not limited to, ellipsoidal fibers (such as that studied in Jeffery’s original work), cylindrical fibers and beads-chain fibers. The relationships between equivalent axis ratios and geometrical axis ratios for cylindrical and beads-chain fibers are derived in this paper.


2014 ◽  
Vol 53 (32) ◽  
pp. 12866-12871 ◽  
Author(s):  
Sheng Xie ◽  
Yuansheng Zheng ◽  
Yongchun Zeng

2013 ◽  
Vol 690-693 ◽  
pp. 2861-2865
Author(s):  
Sheng Xie ◽  
Yuan Sheng Zheng ◽  
Yong Chun Zeng

Melt blowing is an important process for producing nanofibrous nonwovens. Compared to another technology for producing nanofibrous nonwovens, electrospinning, melt blowing applies high-speed air flow field to attenuate the extruded polymer jet. In this study, the air flow field of a swirl die melt-blowing process was simulated by CFD software, Fluent 6.3. The swirling air profile was shown. Meanwhile, a high-speed camera was used to capture the fiber path below a single-orifice melt-blowing swirl die. The spiral motion of the fiber was revealed. The relationship between the fiber path and the air flow field was discussed. This paper shows the relationship between the fiber path and the air flow field in a swirl die melt-blowing process.


2002 ◽  
Vol os-11 (2) ◽  
pp. 1558925002OS-01
Author(s):  
Randall R. Bresee

We conducted numerous experiments to achieve greater understanding of multi-hole melt blowing at commercial speed. On-line measurements acquired near the collector and off-line measurements of web structure allowed us to better understand fiber speed, fiber flow direction, fiber orientation and fiber entanglement during melt blowing.


2004 ◽  
Vol os-13 (3) ◽  
pp. 1558925004os-13
Author(s):  
Rajeev Chhabra ◽  
Robert L. Shambaugh

A probabilistic modeling approach has been proposed to correlate motion of a filament to the web structural formation in single filament melt blowing. By treating fiber motion as a Markov process, a probabilistic space has been determined where fiber has a greatest chance of being present in the web structure and in its flight to the collection system. Based on the positional probabilities, a single fiber's motion space has been determined to be correlated to its diameter. Experimental data show that any process or material variable that leads to a variation in fiber diameter affects the lateral spread of fiber motion, and thereby web structure formation in a single filament melt blowing process.


2007 ◽  
Vol 46 (22) ◽  
pp. 7340-7352 ◽  
Author(s):  
Jessica H. Beard ◽  
Robert L. Shambaugh ◽  
Brent R. Shambaugh ◽  
David W. Schmidtke

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