Wear behaviour of various diamond-coated cutting tools under different deposition conditions

1993 ◽  
Vol 2 (5-7) ◽  
pp. 928-932 ◽  
Author(s):  
T.H. Huang ◽  
C.T. Kuo ◽  
T.S. Lin ◽  
C.S. Chang
2013 ◽  
Vol 685 ◽  
pp. 15-18 ◽  
Author(s):  
Kerim Emre Öksüz ◽  
Hanlar Bağirov ◽  
Hasan Yilmaz ◽  
Buket Silahşor ◽  
Vedat Yildirim

Keywords: Boron Carbide; Silisium Carbide; Composite; Powder Metallurgy. Abstract : In this study, effect of boron carbide (B4C), aluminium oxide (Al2O3) and silisium carbide (SiC) addition on microstructure and mechanical properties of diamond cutting segments was investigated. The effects of reinforcement particle additions on characteristic of CuSn matrix composites have been investigated. For this purpose, Al2O3, SiC and B4C addition quantity was added as 2 wt.%. Samples of segments were processed by cold pressing at 550 MPa, followed by sintering at 850°C/30min. Micro-structural aspects were observed by optical microscope. Density, hardness and wear tests were also performed. Wear behaviour and hardness values of segments changed depending on aluminium oxide, silisium carbide and boron carbide addition. The alloy CuSn– 2 wt.%. B4C presented the best results, available for use in cutting tools.


2018 ◽  
Vol 941 ◽  
pp. 2367-2372 ◽  
Author(s):  
Sara Saketi ◽  
Ulf Bexell ◽  
Jonas Östby ◽  
Mikael Olsson

Cemented carbides are the most common cutting tools for machining various grades of steels. In this study, wear behavior of two different cemented carbide grades with roughly the same fraction of binder phase and carbide phase but different grain size, in turning austenitic stainless steel is investigated. Wear tests were carried out against 316L stainless steel at 180 and 250 m/min cutting speeds.The worn surface of cutting tool is characterized using high resolution scanning electron microscopy (SEM), Energy dispersive X-ray spectroscopy (EDX), Auger electron spectroscopy (AES) and 3D optical profiler.The wear of cemented carbide in turning stainless steel is controlled by both chemical and mechanical wear. Plastic deformation, grain fracture and chemical wear is observed on flank and rake face of the cutting insert. In the case of fine-grained, the WC grains has higher surface contact with the adhered material which promotes higher chemical reaction and degradation of WC grains, so chemical wear resistance of the composites is larger when WC grains are larger. The hardness of cemented carbide increase linearly by decreasing grain size, therefore mechanical wear resistance of the composites is larger when WC grains are smaller.


Wear ◽  
1976 ◽  
Vol 37 (1) ◽  
pp. 69-75 ◽  
Author(s):  
H.S. Shan ◽  
P.C. Pandey
Keyword(s):  

Wear ◽  
1997 ◽  
Vol 206 (1-2) ◽  
pp. 24-32 ◽  
Author(s):  
G.K.L Goh ◽  
L.C Lim ◽  
M Rahman ◽  
S.C Lim

2011 ◽  
Vol 189-193 ◽  
pp. 3170-3174
Author(s):  
Qi Yong Zeng ◽  
Xiao Feng Zheng ◽  
Gao Hui Zhang ◽  
Le Chen

Temperature plays a vital role in the machining industry today. NiCr/NiSi thin-film thermocouples have been deposited on the rake face of polycrystalline cubic boron nitride (PCBN) tools by magnetron sputtering. The typical deposition conditions are summarized. Static and dynamic calibrations of the NiCr/NiSi thin-film thermocouples are presented. The Seebeck coefficient of the TFTC is 37.3 μV/°C. The response time is about 3.9 ms. The testing results indicate that the developed NiCr/NiSi thin-film thermocouple sensors perform excellently when machining A3 steel in situ.


Author(s):  
Max Radetzky ◽  
Tom Stürwold ◽  
Stefan Bracke
Keyword(s):  

2006 ◽  
Vol 39 (3) ◽  
pp. 191-197 ◽  
Author(s):  
A. Senthil Kumar ◽  
A. Raja Durai ◽  
T. Sornakumar
Keyword(s):  

2007 ◽  
Vol 534-536 ◽  
pp. 1113-1116 ◽  
Author(s):  
Rahmi Ünal ◽  
E. Alper Gurcay

The performances of metal-bond of diamond cutting tools were investigated by changing the cobalt and bronze ratio conversely as the matrix material. Diamond tools were fabricated by cold pressing and sintering under pressure at the temperature up to 750 °C. Investigation of the microhardness behavior of the segments was showed that increasing the cobalt ratio causes the increase of the hardness of the matrix material. This caused to decrease of the wear rate of the matrix. Because the matrix wears more slowly than the diamonds, the space between the cutting edges and the matrix is constantly reduced. The swarf cannot be carried away properly, and the segment will continuously lose its ability to cut with higher cobalt contents.


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