Rolling Contact Between Rigid Cylinder and Semi-Infinite Elastic Body With Sliding and Adhesion

2007 ◽  
Vol 129 (3) ◽  
pp. 481-494 ◽  
Author(s):  
S. Hao ◽  
L. M. Keer

Based on a hybrid superposition of an indentation contact and a rolling contact an analytical procedure is developed to evaluate the effects of surface adhesion during steady-state rolling contact, whereby two analytic solutions have been obtained. The first solution is a Hertz-type rolling contact between a rigid cylinder and a plane strain semi-infinite elastic substrate with finite adhesion, which is a JKR-type rolling contact but without singular adhesive traction at the edges of the contact zone. The second solution is of a rolling contact with JKR singular adhesive traction. The theoretical solution indicates that, when surface adhesion exists, the friction resistance can be significant provided the external normal force is small. In addition to the conventional friction coefficient, the ratio between friction resistance force and normal force, this paper suggests an “adhesion friction coefficient” which is defined as the ratio between friction resistance force and the sum of the normal force and a function of maximum adhesive traction per unit area, elastic constant of the substrate, and contact area that is characterized by the curvature of the roller surface.

2020 ◽  
Vol 2020 ◽  
pp. 1-10
Author(s):  
Yichao Ye ◽  
Limin Peng ◽  
Weichao Yang ◽  
Yang Zou ◽  
Chengyong Cao

This paper aims to provide a new approach to predict the friction resistance of slurry pipe jacking. Friction force usually constitutes the main component of jacking force. It can be calculated by multiplying an effective friction coefficient and the normal force acting on the external surface of the pipe. This effective friction coefficient is introduced to reflect the effect of contact state of pipe soil slurry, highly affected by the effect of lubrication and the interaction of pipe soil slurry. Firstly, by making some reasonable assumptions, the analytical formula of the effective friction coefficient is obtained, in which the critical quantity of contact (contact angle or width) is calculated by using the Persson contact model. Then, the analytical formula of normal force of circular pipeline is derived, which needs to determine the vertical soil pressure. To allow for a better prediction, three typical silo models are introduced and compared. Finally, a method for calculating the friction resistance of slurry pipe jacking is established. The main difference from the existing method is that this method takes into full consideration the influence of lubrication, soil properties (such as internal friction angle, cohesion, and void ratio), and design parameters (such as buried depth, overcut, and pipe diameter). By using reasonable silo models, the predicted results are in good agreement with the measured values collected from 10 in situ cases, which proves that the new approach can provide accuracy prediction of friction resistance for slurry pipe jacking with various soil conditions, and it may help for better future design and less construction costs.


2015 ◽  
Vol 642 ◽  
pp. 162-167
Author(s):  
Y.F. Shen ◽  
Jeng Haur Horng ◽  
C.C. Wen ◽  
Jau Shiung Fang

This work aims at investigating the electrical property and the friction force of Ga-In-Sn eutectic alloys. The performance of the alloys is increasingly needed on conducting lubricant. Resistance force dependence of normal force was examined by atomic force microscopy, and the results showed that Ga65In21Sn14had the highest friction coefficient of 3.07 and Ga80In13Sn7had a lowest friction coefficient of 1.46. Electrical resistivity of the studied eutectic alloy was from 25.9 to 27.7 μΩcm at 25°C. Accordingly, the electrical resistivity as a function of temperature revealed a temperature coefficient of ranging from 12.67 ✕10-3°C-1to 4.94 ✕10-3°C-1. High thermally stable and wetting capability make the studied Ga-In-Sn alloys can potentially be used as a conducting lubricant.


2019 ◽  
Vol 10 (1) ◽  
pp. 207
Author(s):  
Yichao Ye ◽  
Limin Peng ◽  
Yang Zhou ◽  
Weichao Yang ◽  
Chenghua Shi ◽  
...  

Friction resistance usually constitutes one of the two main components for the calculation of required jacking force. This paper provides a new approach to predict the friction resistance of slurry pipe jacking. First, the existing prediction equations and their establishment methods and essential hypotheses used were carefully summarized and compared, providing good foundations for the establishment of the new model. It was found that the friction resistance can be uniformly calculated by multiplying an effective friction coefficient and the normal force acting on the external surface of the pipe. This effective friction coefficient is introduced to reflect the effect of contact state of pipe-soil-slurry, highly affected by the effect of lubrication and the interaction of pipe-soil-slurry. The critical quantity of pipe-soil contact angle (or width) involved may be calculated by Persson’s contact model. Then, the equation of normal force was rederived and determined, in which the vertical soil stress should be calculated by Terzaghi’s silo model with parameters proposed by the UK Pipe Jacking Association. Different from the existing prediction models, this new approach has taken into full consideration the effect of lubrication, soil properties (such as internal friction angle, cohesion, and void ratio), and design parameters (such as buried depth, overcut, and pipe diameter). In addition, four field cases and a numerical simulation case with various soils and design parameters were carefully selected to check out the capability of the new model. There was greater satisfaction with the measured data as compared to the existing models and the numerical simulation approach, indicating that the new approach not only has higher accuracy but is also more flexible and has a wider applicability. Finally, the influence of buried depth, overcut, and pipe diameter on the friction resistance and lubrication efficiency were analyzed, and the results can be helpful for the future design.


2016 ◽  
Vol 44 (3) ◽  
pp. 174-190 ◽  
Author(s):  
Mario A. Garcia ◽  
Michael Kaliske ◽  
Jin Wang ◽  
Grama Bhashyam

ABSTRACT Rolling contact is an important aspect in tire design, and reliable numerical simulations are required in order to improve the tire layout, performance, and safety. This includes the consideration of as many significant characteristics of the materials as possible. An example is found in the nonlinear and inelastic properties of the rubber compounds. For numerical simulations of tires, steady state rolling is an efficient alternative to standard transient analyses, and this work makes use of an Arbitrary Lagrangian Eulerian (ALE) formulation for the computation of the inertia contribution. Since the reference configuration is neither attached to the material nor fixed in space, handling history variables of inelastic materials becomes a complex task. A standard viscoelastic material approach is implemented. In the inelastic steady state rolling case, one location in the cross-section depends on all material locations on its circumferential ring. A consistent linearization is formulated taking into account the contribution of all finite elements connected in the hoop direction. As an outcome of this approach, the number of nonzero values in the general stiffness matrix increases, producing a more populated matrix that has to be solved. This implementation is done in the commercial finite element code ANSYS. Numerical results confirm the reliability and capabilities of the linearization for the steady state viscoelastic material formulation. A discussion on the results obtained, important remarks, and an outlook on further research conclude this work.


2003 ◽  
Vol 31 (3) ◽  
pp. 189-202 ◽  
Author(s):  
D. Zheng

Abstract A procedure based on steady state rolling contact Finite Element Analysis (FEM) has been developed to predict tire cross section tread wear profile under specified vehicle driving conditions. This procedure not only considers the tire construction effects, it also includes the effects of materials, vehicle setup, test course, and driver's driving style. In this algorithm, the vehicle driving conditions are represented by the vehicle acceleration histogram. Vehicle dynamic simulations are done to transform the acceleration histogram into tire loading condition distributions for each tire position. Tire weight loss rates for different vehicle accelerations are generated based on a steady state rolling contact simulation algorithm. Combining the weight loss rate and the vehicle acceleration histogram, nine typical tire loading conditions are chosen with different weight factors to represent tire usage conditions. It is discovered that the tire tread wear rate profile is changing continuously as the tire is worn. Simulation of a new tire alone cannot be used to predict the tire cross-section tread wear profile. For this reason, an incremental tread wear simulation procedure is performed to predict the tire cross section tread wear profile. Compared with actual tire cross-section tread wear profiles, good results are obtained from the simulations.


2016 ◽  
Vol 703 ◽  
pp. 172-177 ◽  
Author(s):  
Xiao Chen Shi ◽  
Masaya Orito ◽  
Yuji Kashima ◽  
Koshiro Mizobe ◽  
Katsuyuki Kida

Considering the advantages on light weight, low friction coefficient, high corrosion resistance and electric insulation, polymer bearings are widely used under certain environments, where the toughness like metal bearings is not necessary. In our previous study, it was concluded that the main reason for PEEK thrust bearings failure in water was flaking due to surface crack propagation. In the present study, crack observations were made on groove surfaces and cross sections along both radial and rolling directions in order to find the relation between cracks and flaking failures.


Robotica ◽  
2015 ◽  
Vol 35 (2) ◽  
pp. 463-482 ◽  
Author(s):  
Avinash Siravuru ◽  
Suril V. Shah ◽  
K. Madhava Krishna

SUMMARYThis paper discusses the development of an optimal wheel-torque controller for a compliant modular robot. The wheel actuators are the only actively controllable elements in this robot. For this type of robots, wheel-slip could offer a lot of hindrance while traversing on uneven terrains. Therefore, an effective wheel-torque controller is desired that will also improve the wheel-odometry and minimize power consumption. In this work, an optimal wheel-torque controller is proposed that minimizes the traction-to-normal force ratios of all the wheels at every instant of its motion. This ensures that, at every wheel, the least traction force per unit normal force is applied to maintain static stability and desired wheel speed. The lower this is, in comparison to the actual friction coefficient of the wheel-ground interface, the more margin of slip-free motion the robot can have. This formalism best exploits the redundancy offered by a modularly designed robot. This is the key novelty of this work. Extensive numerical and experimental studies were carried out to validate this controller. The robot was tested on four different surfaces and we report an overall average slip reduction of 44% and mean wheel-torque reduction by 16%.


2004 ◽  
Vol 127 (4) ◽  
pp. 631-636 ◽  
Author(s):  
Donald R. Flugrad ◽  
Abir Z. Qamhiyah

Traction-drive speed reducers offer certain advantages over geared speed reducers. In particular, they generally run quieter than geared units and provide an opportunity for higher efficiency by eliminating sliding motion between contacting elements. In order to generate a sufficiently high output torque, some means must be provided to create a normal force between the rolling elements. This normal force, along with the friction coefficient, enables the device to transmit torque from one rolling member to the next. The speed reducer proposed here is designed so that the configuration of the rolling elements creates the needed normal force in response to the torque exerted back on the system by the downstream loading. Thus the device is self-actuating. Since the normal force is only present when needed, the rolling elements of the device can readily be disengaged, thus eliminating the need for a separate clutch in the drive system. This feature can be exploited to design a transmission with several distinct speed ratios that can be engaged and disengaged in response to changing speed requirements.


2018 ◽  
Vol 12 (1) ◽  
pp. 114-127 ◽  
Author(s):  
L. Cantone ◽  
A. Ottati

Introduction: The paper describes the automatic procedure, implemented in UIC software TrainDy, for the simulation of friction coefficient of new LL shoes, used to avoid noise from freight traffic. Method: This procedure uses certified experimental data obtained at dynamometer bench as input data and computes a series of polynomials laws that describe the evolution of friction coefficient with speed, for different values of normal force between brake blocks and wheel and for different initial braking speeds. Result: Numerical results are compared against two series of experimental slip tests, carried on Trenitalia freight wagons, in terms of both stopping distances (for different starting speeds and loading conditions) and pressure in brake cylinder, speed and acceleration. Errors in terms of stopping distance are always below 5% whereas errors in terms of maximum acceleration are up to 20%.


2013 ◽  
Vol 683 ◽  
pp. 90-93 ◽  
Author(s):  
Koshiro Mizobe ◽  
Takashi Honda ◽  
Hitonobu Koike ◽  
Edson Costa Santos ◽  
Yuji Kashima ◽  
...  

Polyetheretherketone (PEEK) is a tough semi-crystalline thermoplastic polymer with excellent mechanical properties. While abilities of polyphenylenesulfide (PPS) are similar to PEEK, former material cost was lower than later. Polytetrafluoroethylene (PTFE) is well known because of its low friction coefficient and self lubrication ability. The objective of this study is to observe the friction coefficient of hybrid bearings, PTFE retainer sandwiched with PPS-races or PEEK-races. Rolling contact fatigue tests were performed and in situ friction forces wear measured. It is concluded that the PTFE retainer reduced friction coefficient.


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