scholarly journals Three-Dimensional-Printing of Bio-Inspired Composites

2016 ◽  
Vol 138 (2) ◽  
Author(s):  
Grace X. Gu ◽  
Isabelle Su ◽  
Shruti Sharma ◽  
Jamie L. Voros ◽  
Zhao Qin ◽  
...  
Keyword(s):  
3D Printing ◽  
Material Properties ◽  
Large Scale ◽  
Spider Silk ◽  
Three Dimensional ◽  
Hierarchical Structures ◽  
Building Blocks ◽  
Alternative Methods ◽  
Natural Materials ◽  
Multiple Materials

Optimized for millions of years, natural materials often outperform synthetic materials due to their hierarchical structures and multifunctional abilities. They usually feature a complex architecture that consists of simple building blocks. Indeed, many natural materials such as bone, nacre, hair, and spider silk, have outstanding material properties, making them applicable to engineering applications that may require both mechanical resilience and environmental compatibility. However, such natural materials are very difficult to harvest in bulk, and may be toxic in the way they occur naturally, and therefore, it is critical to use alternative methods to fabricate materials that have material functions similar to material function as their natural counterparts for large-scale applications. Recent progress in additive manufacturing, especially the ability to print multiple materials at upper micrometer resolution, has given researchers an excellent instrument to design and reconstruct natural-inspired materials. The most advanced 3D-printer can now be used to manufacture samples to emulate their geometry and material composition with high fidelity. Its capabilities, in combination with computational modeling, have provided us even more opportunities for designing, optimizing, and testing the function of composite materials, in order to achieve composites of high mechanical resilience and reliability. In this review article, we focus on the advanced material properties of several multifunctional biological materials and discuss how the advanced 3D-printing techniques can be used to mimic their architectures and functions. Lastly, we discuss the limitations of 3D-printing, suggest possible future developments, and discuss applications using bio-inspired materials as a tool in bioengineering and other fields.

scholarly journals Material Extrusion Additive Manufacturing of Wood and Lignocellulosic Filled Composites

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 2115
Author(s):  
Meghan E. Lamm ◽  
Lu Wang ◽  
Vidya Kishore ◽  
Halil Tekinalp ◽  
Vlastimil Kunc ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Present State ◽  
Material Properties ◽  
Large Scale ◽  
State Of The Art ◽  
Material Extrusion ◽  
Functional Additives ◽  
Natural Filler ◽  
Natural Fillers

Wood and lignocellulosic-based material components are explored in this review as functional additives and reinforcements in composites for extrusion-based additive manufacturing (AM) or 3D printing. The motivation for using these sustainable alternatives in 3D printing includes enhancing material properties of the resulting printed parts, while providing a green alternative to carbon or glass filled polymer matrices, all at reduced material costs. Previous review articles on this topic have focused only on introducing the use of natural fillers with material extrusion AM and discussion of their subsequent material properties. This review not only discusses the present state of materials extrusion AM using natural filler-based composites but will also fill in the knowledge gap regarding state-of-the-art applications of these materials. Emphasis will also be placed on addressing the challenges associated with 3D printing using these materials, including use with large-scale manufacturing, while providing insight to overcome these issues in the future.

Roughness effect for tunable wetting surfaces on metallic substrate

2016 ◽  
Vol 232 (5) ◽  
pp. 787-796 ◽  
Author(s):  
Xiuqing Hao ◽  
Jian Li ◽  
Xiaolu Song ◽  
Li Wang ◽  
Liang Li
Keyword(s):  
Contact Angle ◽  
Large Scale ◽  
Zno Nanorods ◽  
Three Dimensional ◽  
Hierarchical Structures ◽  
Friction Reduction ◽  
Electrochemical Micromachining ◽  
Growth Method ◽  
Etched Surface ◽  
Controllable Fabrication

A facile process for controllable fabrication of wetting surfaces with variable hierarchical structures on metallic substrates is proposed in this study. This process, which combines the through-mask electrochemical micromachining with hydrothermal growth method, could be applied on all kinds of type and size of conductive metal. First, the anodic dissolution process is predicted using numerical simulation and experiments. The formulation of electrolyte and the etching conditions in through-mask electrochemical micromachining are optimized. Ordered microstructures and smooth etched surface in large scale are obtained using the optimized parameters. Moreover, a technology has been explored to obtain various styles of multi-level structures through an alignment system or combining with a hydrothermal method of growing ZnO nanorods. The wetting effects of the rough three-dimensional surfaces are evaluated using a contact angle system. Furthermore, the wetting and the preliminary friction reduction effects of the rough three-dimensional surfaces are evaluated using contact angle system.

scholarly journals 3D mass digitization: a milestone for archeological documentation

2017 ◽  
Vol 8 (16) ◽  
pp. 1 ◽  
Author(s):  
Pedro Santos ◽  
Martin Ritz ◽  
Constanze Fuhrmann ◽  
Dieter Fellner
Keyword(s):  
Computer Graphics ◽  
Cultural Heritage ◽  
Material Properties ◽  
Large Scale ◽  
Three Dimensional ◽  
Cultural Goods ◽  
Three Dimensional Objects ◽  
Fraunhofer Institute ◽  
Mass Digitization ◽  
3D Digitization

In the heritage field, the demand for fast and efficient 3D digitization technologies for historic remains is increasing. Besides, 3D digitization has proved to be a promising approach to enable precise reconstructions of objects. Yet, unlike the digital acquisition of cultural goods in 2D widely used today, 3D digitization often still requires a significant investment of time and money. To make it more widely available to heritage institutions, the <em>Competence Center for Cultural Heritage Digitization</em> at the <em>Fraunhofer Institute for Computer Graphics Research IGD</em> has developed <em>CultLab3D</em>, the world’s first 3D mass digitization facility for collections of three-dimensional objects. <em>CultLab3D</em> is specifically designed to automate the entire 3D digitization process thus allowing to scan and archive objects on a large-scale. Moreover, scanning and lighting technologies are combined to capture the exact geometry, texture, and optical material properties of artefacts to produce highly accurate photo-realistic representations. The unique setup allows to shorten the time needed for digitization to several minutes per artefact instead of hours, as required by conventional 3D scanning methods.

scholarly journals Bioprinting Scaffolds for Vascular Tissues and Tissue Vascularization

2021 ◽  
Vol 8 (11) ◽  
pp. 178
Author(s):  
Peter Viktor Hauser ◽  
Hsiao-Min Chang ◽  
Masaki Nishikawa ◽  
Hiroshi Kimura ◽  
Norimoto Yanagawa ◽  
...  
Keyword(s):  
3D Printing ◽  
Large Scale ◽  
Three Dimensional ◽  
Biological Properties ◽  
Biological Molecules ◽  
Future Directions ◽  
Artificial Tissue ◽  
Hydrogel Synthesis ◽  
Cell Sources ◽  
Hybrid Scaffolds

In recent years, tissue engineering has achieved significant advancements towards the repair of damaged tissues. Until this day, the vascularization of engineered tissues remains a challenge to the development of large-scale artificial tissue. Recent breakthroughs in biomaterials and three-dimensional (3D) printing have made it possible to manipulate two or more biomaterials with complementary mechanical and/or biological properties to create hybrid scaffolds that imitate natural tissues. Hydrogels have become essential biomaterials due to their tissue-like physical properties and their ability to include living cells and/or biological molecules. Furthermore, 3D printing, such as dispensing-based bioprinting, has progressed to the point where it can now be utilized to construct hybrid scaffolds with intricate structures. Current bioprinting approaches are still challenged by the need for the necessary biomimetic nano-resolution in combination with bioactive spatiotemporal signals. Moreover, the intricacies of multi-material bioprinting and hydrogel synthesis also pose a challenge to the construction of hybrid scaffolds. This manuscript presents a brief review of scaffold bioprinting to create vascularized tissues, covering the key features of vascular systems, scaffold-based bioprinting methods, and the materials and cell sources used. We will also present examples and discuss current limitations and potential future directions of the technology.

scholarly journals DebrisInterMixing-2.3: a finite volume solver for three-dimensional debris-flow simulations with two calibration parameters – Part 2: Model validation

2017 ◽  
Author(s):  
Albrecht v. Boetticher ◽  
Jens M. Turowski ◽  
Brian W. McArdell ◽  
Dieter Rickenmann ◽  
Marcel Hürlimann ◽  
...  
Keyword(s):  
Debris Flow ◽  
Model Validation ◽  
Material Properties ◽  
Large Scale ◽  
Fluid Dynamic ◽  
Three Dimensional ◽  
Clay Content ◽  
Friction Angle ◽  
Angle Of Repose ◽  
Model Parameters

Abstract. Here we present validation tests of the fluid dynamic solver presented in in v. Boetticher et al. (2016), simulating both laboratory-scale and large-scale debris-flow experiments. The new solver combines a Coulomb viscosplastic rheological model with a Herschel-Bulkley model based on material properties and rheological characteristics of the analysed debris flow. For the selected experiments in this study, all necessary material properties were known – the content of sand, clay (including its mineral composition) and gravel (including its friction angle) as well as the water content. We show that given these measured properties, two model parameters are sufficient for calibration, and a range of experiments with different material compositions can be reproduced by the model without recalibration. One calibration parameter, the Herschel–Bulkley exponent, was kept constant for all simulations. The model validation focuses on different case studies illustrating the sensitivity of debris flows to water and clay content, channel curvature, channel roughness and the angle of repose. We characterize the accuracy of the model using experimental observations of flow head positions, front velocities, run-out patterns and basal pressures.

3D printing towards implementing Industry 4.0: sustainability aspects, barriers and challenges

2022 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Abrar Malik ◽  
Mir Irfan Ul Haq ◽  
Ankush Raina ◽  
Kapil Gupta
Keyword(s):  
3D Printing ◽  
Industry 4.0 ◽  
Large Scale ◽  
Industrial Revolution ◽  
Energy Savings ◽  
Three Dimensional ◽  
Global Market ◽  
Printing Industry ◽  
Enabling Factors ◽  
Content Type

Purpose Environmental degradation has emerged as one of the major limitations of industrial revolution and has led to an increased focus towards developing sustainable strategies and techniques. This paper aims to highlight the sustainability aspects of three-dimensional (3D) printing technology that helps towards a better implementation of Industry 4.0. It also aims to provide a brief picture of relationships between 3D printing, Industry 4.0 and sustainability. The major goal is to facilitate the researchers, scholars, engineers and recommend further research, development and innovations in the field. Design/methodology/approach The various enabling factors for implementation of Industry 4.0 are discussed in detail. Some barriers to incorporation of 3D Printing, its applications areas and global market scenario are also discussed. A through literature review has been done to study the detailed relationships between 3D printing, Industry 4.0 and sustainability. Findings The technological benefits of 3D printing are many such as weight savings, waste minimization and energy savings. Further, the production of new 3D printable materials with improved features helps in reducing the wastage of material during the process. 3D printing if used at a large scale would help industries to implement the concept of Industry 4.0. Originality/value This paper focuses on discussing technological revolution under Industry 4.0 and incorporates 3D printing-type technologies that largely change the product manufacturing scenario. The interrelationships between 3D printing, Industry 4.0 and sustainability have been discussed.

Sonochemical synthesis of large-scale single-crystal PbS nanorods

2003 ◽  
Vol 18 (5) ◽  
pp. 1188-1191 ◽  
Author(s):  
S. M. Zhou ◽  
Y. S. Feng ◽  
L. D. Zhang
Keyword(s):  
Electron Microscopy ◽  
Transmission Electron Microscopy ◽  
Single Crystal ◽  
Large Scale ◽  
Three Dimensional ◽  
Ultrasound Irradiation ◽  
Building Blocks ◽  
Uniform Structure ◽  
X Ray ◽  
Transmission Electron

Large-scale single-crystal cubic PbS nanorods were successfully achieved by using ultrasound irradiation in certain ethylenediamine tetraacetic acid (EDTA) solutions, particularly in the solution of Pb:EDTA = 1:1. The obtained PbS nanorods were characterized using x-ray diffraction, scanning electron microscopy, transmission electron microscopy, energy-dispersed x-ray spectrometry, selected area electronic diffraction, and high-resolution transmission electron microscopy. The results reveal that the PbS nanorods with straight and uniform structure have a diameter of about 70–80 nm and length of about 1000 nm, where the growth mechanism is tentatively discussed. The successful synthesis of these cubic structure semiconductor PbS nanorods may open up new possibilities for using these materials as building blocks to create functional two-dimensional or three-dimensional nanostructured materials.

Unraveling Life's Building Blocks: Sculpture Inspired by Proteins

Leonardo ◽  
2013 ◽  
Vol 46 (1) ◽  
pp. 12-17 ◽  
Author(s):  
Julian Voss-Andreae
Keyword(s):  
Large Scale ◽  
Three Dimensional ◽  
Building Blocks ◽  
Holistic View ◽  
Algorithmic Approach ◽  
One Dimensional ◽  
Molecular Building Blocks ◽  
Geometric Elements ◽  
Point Of Departure

Inspired by proteins, the molecular building blocks of life, the author's presented work re-creates the first step of the emergence of three-dimensional bodies from one-dimensional DNA. Utilizing an algorithmic approach as his point of departure, the artist follows his vision freely, creating sculptures that bring life's isolated components emotionally back to life. In this sequel to an earlier Leonardo article on the inception of his protein-inspired sculptures, the author presents the unfolding of his vision: Large-scale works of increasing formal and conceptual complexity display the emergence of an organic aesthetic from geometric elements and inspire a more holistic view of nature than that provided by reductionist science alone.

A New Synergic-Assembly Strategy Towards Three-Dimensional (3D) Hollow Nanoarchitectures

2008 ◽  
Vol 8 (12) ◽  
pp. 6208-6222 ◽  
Author(s):  
Changzheng Wu ◽  
Yi Xie
Keyword(s):  
Large Scale ◽  
Three Dimensional ◽  
Building Blocks ◽  
Growth Direction ◽  
The Self ◽  
Assembly Process ◽  
Next Generation ◽  
One Pot ◽  
Assembly Strategy

Large-scale synthesis and assembly of meso-, micro- and nanostructured building blocks with the desired orientations are of great interest for the next-generation nanoarchitecture design. On the consideration that the traditional synthetic methodologies for nanostructures often produce tangled nanounits, how to align the nanounits into the ordered orientation at high production yield is a great challenge to current methods. The present review describes a facile and controllable way to grow and assemble the 3D hollow nanoarchitectures, with the utilization of the synergic effects of hollowing process from the self-produced templates and the highly anisotropic growth of nanounits of the target materials in one-pot reaction. In this process, the building block nanounits spontaneously in-situ form owing to their highly anisotropic internal structure, while the self-produced templates act as the supporter and growth-direction guidance for the in-situ formed nanounits. Therefore, the whole assembly process is simple, controllable and without the complicated manipulations. Herein, in the light of the different kinds of self-produced templates involved in the assembly process, recent developments based on the new synergic-assembly strategy are reviewed according to the classifications: (1) self-produced gas bubble template strategy; (2) self-produced homogeneous solid template strategy; (3) self-produced heterogeneous solid template strategy. Notably, the synergic-assembly methodology described in this review provides a newly essential way to construct and assemble nanoarchitectures facilely and controllably, and is also a crucial step for the next-generation of nanoarchitecture design in the near future. In conclusion, the challenges and prospects for the future are discussed.

scholarly journals A combined 3D printing/CNC micro-milling method to fabricate a large-scale microfluidic device with the small size 3D architectures: an application for tumor spheroid production

2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Ebrahim Behroodi ◽  
Hamid Latifi ◽  
Zeinab Bagheri ◽  
Esra Ermis ◽  
Shabnam Roshani ◽  
...  
Keyword(s):  
High Resolution ◽  
3D Printing ◽  
Large Scale ◽  
Three Dimensional ◽  
Micro Milling ◽  
Tumor Spheroid ◽  
Microfluidic Chips ◽  
Difficult Time ◽  
Micro Channels ◽  
Milling Method

AbstractThe fabrication of a large-scale microfluidic mold with 3D microstructures for manufacturing of the conical microwell chip using a combined projection micro-stereolithography (PµSL) 3D printing/CNC micro-milling method for tumor spheroid formation is presented. The PµSL technique is known as the most promising method of manufacturing microfluidic chips due to the possibility of creating complex three-dimensional microstructures with high resolution in the range of several micrometers. The purpose of applying the proposed method is to investigate the influence of microwell depths on the formation of tumor spheroids. In the conventional methods, the construction of three-dimensional microstructures and multi-height chips is difficult, time-consuming, and is performed using a multi-step lithography process. Microwell depth is an essential parameter for microwell design since it directly affects the shear stress of the fluid flow and the diffusion of nutrients, respiratory gases, and growth factors. In this study, a chip was made with microwells of different depth varying from 100 to 500 µm. The mold of the microwell section is printed by the lab-made PµSL printer with 6 and 1 µm lateral and vertical resolutions. Other parts of the mold, such as the main chamber and micro-channels, were manufactured using the CNC micro-milling method. Finally, different parts of the master mold were assembled and used for PDMS casting. The proposed technique drastically simplifies the fabrication and rapid prototyping of large-scale microfluidic devices with high-resolution microstructures by combining 3D printing with the CNC micro-milling method.

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