Optimal Design of Impeller for Centrifugal Compressor Under the Influence of Fluid-Structure Interaction

2015 ◽  
Author(s):  
Hyun-Su Kang ◽  
Yoo-June Song ◽  
Youn-Jea Kim
Keyword(s):  
Optimal Design ◽  
Centrifugal Compressor ◽  
Fluid Structure Interaction ◽  
Aerodynamic Performance ◽  
Response Surfaces ◽  
Design Parameters ◽  
Flow Induced Vibration ◽  
Fluid Structure ◽  
Structure Interaction ◽  
Whole Process

In this study, a method for optimal design of impeller for centrifugal compressor under the influence of flow-induced vibration (FIV) using fluid-structure interaction (FSI) and response surface method (RSM) was studied. Numerical simulation was conducted using ANSYS with various configurations of impeller geometry. Each of the design parameters was divided into 3 levels. Total 15 design points were planned by central composite design (CCD) method, which is one of the design of experiment (DOE) techniques. Response surfaces generated based on the DOE results were used to find the optimal shape of impeller for high aerodynamic performance. The whole process of optimization was conducted using ANSYS Design Xplorer (DX). Through the optimization, structural stability and aerodynamic performance of centrifugal compressor were improved.

scholarly journals A Two-Round Optimization Design Method for Aerostatic Spindles Considering the Fluid–Structure Interaction Effect

2021 ◽  
Vol 11 (7) ◽  
pp. 3017
Author(s):  
Qiang Gao ◽  
Siyu Gao ◽  
Lihua Lu ◽  
Min Zhu ◽  
Feihu Zhang
Keyword(s):  
Optimal Design ◽  
Optimization Design ◽  
Design Method ◽  
Fluid Structure Interaction ◽  
Design Procedure ◽  
Design Parameters ◽  
Geometrical Parameters ◽  
Fluid Structure ◽  
Structure Interaction ◽  
Aerostatic Spindle

The fluid–structure interaction (FSI) effect has a significant impact on the static and dynamic performance of aerostatic spindles, which should be fully considered when developing a new product. To enhance the overall performance of aerostatic spindles, a two-round optimization design method for aerostatic spindles considering the FSI effect is proposed in this article. An aerostatic spindle is optimized to elaborate the design procedure of the proposed method. In the first-round design, the geometrical parameters of the aerostatic bearing were optimized to improve its stiffness. Then, the key structural dimension of the aerostatic spindle is optimized in the second-round design to improve the natural frequency of the spindle. Finally, optimal design parameters are acquired and experimentally verified. This research guides the optimal design of aerostatic spindles considering the FSI effect.

scholarly journals Optimal Pressure Boundary Control of Steady Multiscale Fluid-Structure Interaction Shell Model Derived from Koiter Equations

Fluids ◽  
2021 ◽  
Vol 6 (4) ◽  
pp. 149
Author(s):  
Andrea Chierici ◽  
Leonardo Chirco ◽  
Sandro Manservisi
Keyword(s):  
Optimal Control ◽  
Solid Wall ◽  
Fluid Structure Interaction ◽  
Computational Cost ◽  
Robin Boundary Condition ◽  
Design Parameters ◽  
Fluid Structure ◽  
Control Approach ◽  
Structure Interaction ◽  
Fluid Boundary

Fluid-structure interaction (FSI) problems are of great interest, due to their applicability in science and engineering. However, the coupling between large fluid domains and small moving solid walls presents numerous numerical difficulties and, in some configurations, where the thickness of the solid wall can be neglected, one can consider membrane models, which are derived from the Koiter shell equations with a reduction of the computational cost of the algorithm. With this assumption, the FSI simulation is reduced to the fluid equations on a moving mesh together with a Robin boundary condition that is imposed on the moving solid surface. In this manuscript, we are interested in the study of inverse FSI problems that aim to achieve an objective by changing some design parameters, such as forces, boundary conditions, or geometrical domain shapes. We study the inverse FSI membrane model by using an optimal control approach that is based on Lagrange multipliers and adjoint variables. In particular, we propose a pressure boundary optimal control with the purpose to control the solid deformation by changing the pressure on a fluid boundary. We report the results of some numerical tests for two-dimensional domains to demonstrate the feasibility and robustness of our method.

scholarly journals Intelligent Design Optimization System for Additively Manufactured Flow Channels Based on Fluid–Structure Interaction

Micromachines ◽  
2022 ◽  
Vol 13 (1) ◽  
pp. 100
Author(s):  
Haonan Ji ◽  
Bin Zou ◽  
Yongsheng Ma ◽  
Carlos F. Lange ◽  
Jikai Liu ◽  
...  
Keyword(s):  
Design Optimization ◽  
Intelligent Design ◽  
Fluid Structure Interaction ◽  
Parametric Modeling ◽  
Flow Channel ◽  
Design Parameters ◽  
Fluid Structure ◽  
Structure Interaction ◽  
Optimization System ◽  
Flow Channels

Based on expert system theory and fluid–structure interaction (FSI), this paper suggests an intelligent design optimization system to derive the optimal shape of both the fluid and solid domain of flow channels. A parametric modeling scheme of flow channels is developed by design for additive manufacturing (DfAM). By changing design parameters, a series of flow channel models can be obtained. According to the design characteristics, the system can intelligently allocate suitable computational models to compute the flow field of a specific model. The pressure-based normal stress is abstracted from the results and transmitted to the solid region by the fluid–structure (FS) interface to analyze the strength of the structure. The design space is obtained by investigating the simulation results with the metamodeling method, which is further applied for pursuing design objectives under constraints. Finally, the improved design is derived by gradient-based optimization. This system can improve the accuracy of the FSI simulation and the efficiency of the optimization process. The design optimization of a flow channel in a simplified hydraulic manifold is applied as the case study to validate the feasibility of the proposed system.

An Overview of IAEA Technical Guidelines on Fluid-Structure Interaction

2014 ◽  
Author(s):  
M. Kim ◽  
P. Hughes ◽  
R. A. Ainsworth
Keyword(s):  
Fluid Structure Interaction ◽  
Cross Flow ◽  
External Loading ◽  
Flow Induced Vibration ◽  
Energy Agency ◽  
Fluid Structure ◽  
Safety Standards ◽  
Structure Interaction ◽  
Fluid Sloshing ◽  
Reactor Types

This paper provides an overview of International Atomic Energy Agency (IAEA) draft technical guidelines on Fluid-Structure Interaction (FSI), which is supporting document for IAEA Safety Standards aimed at providing method and practices. The technical guidelines are based on sections in codes and standards, more general documents on FSI and documents describing particular plant issues or problems. The technical guidelines recognise that FSI has led to a range of problems in a range of reactor types including: flow-induced vibration in light water reactor (LWR) steam generators under external loading including seismic loading; fretting of LWR heat exchangers with the fretting loading dependent on cross-flow velocity; seismic effects and fluid sloshing in liquid metal cooled faster breeder reactor (LMFBR); and water hammer. In addition to providing an overview description of the technical guidelines, the paper also describes the process followed to produce and obtain peer review of the document.

Fluid-Structure Interaction Modeling of a Subsea Jumper Pipe

2014 ◽  
Author(s):  
Mohammad A. Elyyan ◽  
Yeong-Yan Perng ◽  
Mai Doan
Keyword(s):  
Multiphase Flow ◽  
Numerical Simulations ◽  
Numerical Study ◽  
Fluid Structure Interaction ◽  
Flow Experience ◽  
Flow Induced Vibration ◽  
Fluid Structure ◽  
Structure Interaction ◽  
Start Up ◽  
Interaction Modeling

Flow-induced vibration (FIV) is one of the main reasons for subsea piping failure, where subsea pipes, which typically carry multiphase flow, experience large fluctuating forces. These fluctuating forces can induce severe vibrations leading to premature piping failure. This paper presents a transient numerical study of a typical subsea M-shape jumper pipe that is carrying a gas-liquid multiphase flow subject to a slug frequency of 4.4 Hz, starting from rest to include the start-up effect as part of the study. 3-D numerical simulations were used to capture the fluid-structure interaction (FSI) and estimate pipe deformations due to fluctuating hydrodynamic forces. In this paper, two FSI approaches were used to compute the pipe deformations, two-way coupled and one-way decoupled. Analysis of the results showed that decoupled (one-way) FSI approach overestimated the peak pipe deformation by about 100%, and showed faster decay of fluctuations than coupled (two-way) FSI analysis. The assessment of resonant risk due to FIV is also discussed.

Natural Frequencies of Centrifugal Compressor Impellers for High Density Gas Applications

2008 ◽  
Author(s):  
Yohei Magara ◽  
Mitsuhiro Narita ◽  
Kazuyuki Yamaguchi ◽  
Naohiko Takahashi ◽  
Tetsuya Kuwano
Keyword(s):  
Centrifugal Compressor ◽  
Natural Frequencies ◽  
Fluid Structure Interaction ◽  
Mass Effect ◽  
Added Mass ◽  
High Density ◽  
Experimental Results ◽  
Density Condition ◽  
Fluid Structure ◽  
Structure Interaction

Characteristics of natural frequencies of an impeller and an equivalent disc were investigated in high-density gas to develop a method for predicting natural frequencies of centrifugal compressor impellers for high-density gas applications. The equivalent disc had outer and inner diameters equal to those of the impeller. We expected that natural frequencies would decrease with increasing the gas density because of the added-mass effect. However, we found experimentally that some natural frequencies of the impeller and the disc in high-density gas decreased but others increased. Moreover, we observed, under high-density condition, some resonance frequencies that we did not observe under low-density condition. These experimental results cannot be explained by only the added-mass effect. For simplicity, we focused on the disc to understand the mechanism of the behavior of natural frequencies. We developed a theoretical analysis of fluid-structure interaction considering not only the mass but also stiffness of gas. The analysis gave a qualitative explanation of the experimental results. In addition, we carried out a fluid-structure interaction analysis using the finite element method. The behavior of natural frequencies of the disc in high-density gas was predicted with errors less than 6%.

Numerical Evaluation of Deformation and Stress in Impellers of Multistage Pumps by Means of Fluid Structure Interaction

2013 ◽  
Author(s):  
Andreas Schneider ◽  
Björn-Christian Will ◽  
Martin Böhle
Keyword(s):  
Numerical Evaluation ◽  
Fluid Structure Interaction ◽  
Hydrodynamic Pressure ◽  
Operational Reliability ◽  
Operating Conditions ◽  
Design Parameters ◽  
Centrifugal Pumps ◽  
Fluid Structure ◽  
Structural Part ◽  
Structure Interaction

The operational reliability of centrifugal pumps strongly depends on an adequate structural design of every single component. Therefore, the design process requires trustworthy information about the expected stresses and deformations. The numerical evaluation of the deformations and the stresses in the impellers of multistage centrifugal pumps is the topic of this report. The loads acting on the impeller under operating conditions can be subdivided into structural and hydrodynamic components, which are considered by means of one-way coupled fluid-structure interaction (FSI) simulations. For the investigations, an exemplary multistage pump with a specific speed of nq = 30 has been chosen. The hydrodynamic pressure loads on the impeller are derived from the CFD solution for a single stage of the pump. These pressure loads are imposed on the impeller in the structural part of the simulation. In order to determine the resulting deformations and stresses of the impeller, static structural analyses are performed. Different operating conditions, i.e. flow rates and temperatures, are analyzed. Furthermore, the influence of structural impeller design parameters on the resulting deformations and stresses is investigated in detail. The thickness of the impeller shrouds as well as the fillet radii between the blades and the shrouds are considered as design parameters.

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