Effect of Gravity on Droplet Growth and Detachment Inside a Simulated PEM Fuel Cell Air Flow Channel With Hydrophobic Walls

Author(s):  
Andres Munoz ◽  
Abhijit Mukherjee

Water management still remains a challenge for proton exchange membrane fuel cells. Byproduct water formed in the cathode side of the membrane is wicked to the air supply channel through the gas diffusion layer. Water emerges into the air supply channel as droplets, which are then removed by the air stream. When the rate of water production is higher than the rate of water removal, droplets start to accumulate and coalesce with each other forming slugs consequently clogging the channels and causing poor fuel cell performance. It has been shown in previous experiments that rendering the channels hydrophobic or super-hydrophobic cause water droplets to be removed faster, not allowing time to coalesce, and therefore making channels less prone to flooding. In this numerical study we analyze water droplet growth and detachment from a simulated hydrophobic air supply channel inside a proton exchange membrane (PEM) fuel cell. In these numerical simulations the Navier-Stokes equations are solved using the SIMPLER method coupled with the level set technique in order to track the liquid-vapor interface. The effect of the gravity field acting in the −y, −x, and +x directions was examined for an array of water flow rates and air flow rates. Detachment times and diameters were computed. The results showed no significant effect of the gravity field acting in the three different directions as expected since the Bond and Capillary numbers are relatively small. The maximum variations in detachment time and diameter were found to be 8.8 and 4.2 percent, respectively, between the horizontal channel and the vertical channel with gravity acting in the negative x direction, against the air flow. Droplet detachment was more significantly affected by the air and water flow rates.

Energy ◽  
2022 ◽  
Vol 238 ◽  
pp. 121949
Author(s):  
Huicui Chen ◽  
Zhao Liu ◽  
Xichen Ye ◽  
Liu Yi ◽  
Sichen Xu ◽  
...  

Author(s):  
Georgiy Diloyan ◽  
Luis Breziner ◽  
Parsaoran Hutapea

The objective of this project is to develop a proton exchange membrane (PEM) fuel cell powered scooter with a designed digital controller to regulate the air supply to PEM fuel cell stack. A 500-Watt (W) electric power train was chosen as a platform for the scooter. Two 300 W PEM fuel cell systems, each containing 63 cells, were used to charge 48-Volt batteries that powered an electric motor. The energy carrier (hydrogen) was stored in two metal hydride tanks, each one containing 85 gs of hydrogen pressurized to 250 psig. The output hydrogen pressure from each tank was maintained at 5.8 psi by a two-stage pressure regulator, and then delivered to each fuel cell stack. To regulate the voltage of each PEM fuel cell under different load conditions, two step down DC/DC converters were used. These converters were connected in series to power the motor controller and charge the batteries. The batteries then supplied power to the 500 W brushless motor mounted to the hub of the rear wheel to save space. After all modifications were completed, most of the parts of the scooter stayed the same except for the panel under the seat—where larger space is needed for accommodating the hydrogen tanks. The weight of the scooter did not change significantly, because the weight of the hydrogen tanks (6.5 kg each) and fuel cell stacks (1.7 kg each) was partially compensated by replacing the batteries from the old ones that weighed 17.5 kg to new ones that weighed 9 kg.


2021 ◽  
Vol 11 (14) ◽  
pp. 6348
Author(s):  
Zijun Yang ◽  
Bowen Wang ◽  
Xia Sheng ◽  
Yupeng Wang ◽  
Qiang Ren ◽  
...  

The dead-ended anode (DEA) and anode recirculation operations are commonly used to improve the hydrogen utilization of automotive proton exchange membrane (PEM) fuel cells. The cell performance will decline over time due to the nitrogen crossover and liquid water accumulation in the anode. Highly efficient prediction of the short-term degradation behaviors of the PEM fuel cell has great significance. In this paper, we propose a data-driven degradation prediction method based on multivariate polynomial regression (MPR) and artificial neural network (ANN). This method first predicts the initial value of cell performance, and then the cell performance variations over time are predicted to describe the degradation behaviors of the PEM fuel cell. Two cases of degradation data, the PEM fuel cell in the DEA and anode recirculation modes, are employed to train the model and demonstrate the validation of the proposed method. The results show that the mean relative errors predicted by the proposed method are much smaller than those by only using the ANN or MPR. The predictive performance of the two-hidden-layer ANN is significantly better than that of the one-hidden-layer ANN. The performance curves predicted by using the sigmoid activation function are smoother and more realistic than that by using rectified linear unit (ReLU) activation function.


Química Nova ◽  
2021 ◽  
Author(s):  
Shi Lei ◽  
Zheng Minggang

In this paper, the influence of the optimization for flow field size on the proton exchange membrane fuel cell (PEMFC) performance under the inadequate air supply of cathode was studied based on the three-dimensional, steady-state, and constant temperature PEMFC monomer model. Additionally, the effect of the optimization for hybrid factors, including length, width, depth and width-depth, on the PEMFC performance was also investigated. The results showed that the optimization of the flow field size can improve the performance of the PEMFC and ensure that it is close to the level under the normal gas supply.


Author(s):  
Utku Gulan ◽  
Hasmet Turkoglu ◽  
Irfan Ar

In this study, the fluid flow and cell performance in cathode side of a proton exchange membrane (PEM) fuel cell were numerically analyzed. The problem domain consists of cathode gas channel, cathode gas diffusion layer, and cathode catalyst layer. The equations governing the motion of air, concentration of oxygen, and electrochemical reactions were numerically solved. A computer program was developed based on control volume method and SIMPLE algorithm. The mathematical model and program developed were tested by comparing the results of numerical simulations with the results from literature. Simulations were performed for different values of inlet Reynolds number and inlet oxygen mole fraction at different operation temperatures. Using the results of these simulations, the effects of these parameters on the flow, oxygen concentration distribution, current density and power density were analyzed. The simulations showed that the oxygen concentration in the catalyst layer increases with increasing Reynolds number and hence the current density and power density of the PEM fuel cell also increases. Analysis of the data obtained from simulations also shows that current density and power density of the PEM fuel cell increases with increasing operation temperature. It is also observed that increasing the inlet oxygen mole fraction increases the current density and power density.


2006 ◽  
Vol 4 (4) ◽  
pp. 468-473 ◽  
Author(s):  
Alessandra Perna

The purpose of this work is to investigate, by a thermodynamic analysis, the effects of the process variables on the performance of an autothermal reforming (ATR)-based fuel processor, operating on ethanol as fuel, integrated into an overall proton exchange membrane (PEM) fuel cell system. This analysis has been carried out finding the better operating conditions to maximize hydrogen yield and to minimize CO carbon monoxide production. In order to evaluate the overall efficiency of the system, PEM fuel cell operations have been analyzed by an available parametric model.


Author(s):  
Zhongying Shi ◽  
Xia Wang

The gas diffusion layer (GDL) in a proton exchange membrane (PEM) fuel cell has a porous structure with anisotropic and non-homogenous properties. The objective of this research is to develop a PEM fuel cell model where transport phenomena in the GDL are simulated based on GDL’s pore structure. The GDL pore structure was obtained by using a scanning electron microscope (SEM). GDL’s cross-section view instead of surface view was scanned under the SEM. The SEM image was then processed using an image processing tool to obtain a two dimensional computational domain. This pore structure model was then coupled with an electrochemical model to predict the overall fuel cell performance. The transport phenomena in the GDL were simulated by solving the Navier-Stokes equation directly in the GDL pore structure. By comparing with the testing data, the fuel cell model predicted a reasonable fuel cell polarization curve. The pore structure model was further used to calculate the GDL permeability. The numerically predicted permeability was close to the value published in the literature. A future application of the current pore structure model is to predict GDL thermal and electric related properties.


2005 ◽  
Author(s):  
Stella Papasavva ◽  
Chris Sloane ◽  
Fred Wagner ◽  
Mike Steele ◽  
Gerald Voecks ◽  
...  

Author(s):  
Z. Shi ◽  
X. Wang

The gas diffusion layer (GDL) in a proton exchange membrane (PEM) fuel cell has a porous structure with anisotropic and non-homogenous properties. The objective of this research is to develop a PEM fuel cell model where transport phenomena in the GDL are simulated based on GDL’s pore structure. The GDL pore structure was obtained by using a scanning electron microscope (SEM). GDL’s cross-section view instead of surface view was scanned under the SEM. The SEM image was then processed using an image processing tool to obtain a two-dimensional computational domain. This pore structure model was then coupled with an electrochemical model to predict the overall fuel cell performance. The transport phenomena in the GDL were simulated by solving the Navier-Stokes equation directly in the GDL pore structure. By comparing with the testing data, the fuel cell model predicted a reasonable fuel cell polarization curve. The pore structure model was further used to calculate the GDL permeability. The numerically predicted permeability was close to the value published in the literature. A future application of the current pore structure model is to predict GDL thermal and electric related properties.


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