Early Developments for a Semi-Analytical Model of Weld Induced Residual Stress

2007 ◽  
Author(s):  
Jess M. Bromley ◽  
Hassan Alizadeh ◽  
David J. Smith ◽  
Christopher E. Truman
Keyword(s):  
Residual Stress ◽  
Analytical Model ◽  
Thermal Processing ◽  
Complete Solution ◽  
Analytical Models ◽  
Thermal Processes ◽  
Rapid Testing ◽  
Plastic Slip ◽  
Computationally Expensive ◽  
The Given

The generation of plastic slip and residual stress by thermal processes is particularly difficult to understand and simulate. Modelling such problems is computationally expensive when approached numerically and extremely complex to approach analytically. ‘Semi-analytical’ models, in which analytical thermoelastic solutions are combined with approximate models of plasticity, offer a way to bridge this gap and have the potential to allow the rapid testing of parameter sensitivities before one launches a time-consuming full numerical model. However the construction of such models within such a thermal framework poses its own problems. An initial requirement for any such semi-analytical model is a complete solution to the elastic only response of the material to the given loading process. In this paper we focus on the formulation of such a solution for the simplest case relevant to welding or similar thermal processing. We verify the solution developed against finite element predictions and then further investigate it. In doing so we explain how the nature of this solution, especially its predicted yielding behaviour, has ramifications for the successful creation of a full semi-analytical solution.

Modeling of residual stresses by correlating surface topography in machining of AISI 52100 steel

2021 ◽  
pp. 1-26
Author(s):  
Chao Liu ◽  
Yan He ◽  
Yufeng Li ◽  
Yulin Wang ◽  
Shilong Wang ◽  
...  
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Cutting Force ◽  
Surface Topography ◽  
Analytical Model ◽  
Analytical Models ◽  
Workpiece Surface ◽  
Dynamic Cutting Force ◽  
Intermittent Cutting ◽  
Effect Of Surface

Abstract The residual stresses could affect the ability of components to bear loading conditions and also the performance. The researchers considered workpiece surface as a plane and ignored the effect of surface topography induced by the intermittent cutting process when modeling residual stresses. The aim of this research develops an analytical model to predict workpiece residual stresses during intermittent machining by correlating the effect of surface topography. The relative motions of tool and workpiece are analyzed for modeling thermal-mechanical and surface topography. The influence of dynamic cutting force and thermal on different positions of surface topography is also considered in analytical model. Then the residual stresses model with the surface topography effect can be developed in intermittent cutting. The analytical models of dynamic cutting force, surface topography and residual stresses are verified by the experiments. The variation trend of evaluated values of the residual stress of workpiece is basically consistent with that of measured values. The compressive residual stress of workpiece surface in highest point of the surface topography are higher than that in the lowest point.

Advanced sludge thermal processes in Japan

1994 ◽  
Vol 30 (8) ◽  
pp. 139-148 ◽  
Author(s):  
M. Hiraoka
Keyword(s):  
Sewage Sludge ◽  
Thermal Processing ◽  
Thermal Processes ◽  
Recycling Process ◽  
Sludge Management ◽  
Processing Technologies ◽  
Process Systems ◽  
Incineration Process ◽  
Treatment And Disposal ◽  
Melting Slag

As a result of the spread of sewerage systems, the management of growing quantities of sewage sludge is becoming an urgent need. As the method of sludge management, thermal processes have mostly been applied to the treatment and disposal of sewage sludge in Japan, because of the difficulty of finding final disposal sites. This paper describes the progress of thermal processing technologies, especially focusing on drying-incineration process systems and melting-slag recycling process systems.

scholarly journals Reduction of the Heterocyclic Amines in Grilled Beef Patties through the Combination of Thermal Food Processing Techniques without Destroying the Grilling Quality Characteristics

Foods ◽  
2021 ◽  
Vol 10 (7) ◽  
pp. 1490
Author(s):  
Wei Wang ◽  
Lu Dong ◽  
Yan Zhang ◽  
Huaning Yu ◽  
Shuo Wang
Keyword(s):  
Microwave Heating ◽  
Food Processing ◽  
Thermal Processing ◽  
Superheated Steam ◽  
Quality Characteristics ◽  
Heterocyclic Amines ◽  
Thermal Processes ◽  
Beef Patties ◽  
Thermal Food Processing ◽  
Processing Techniques

In order to reduce the formation of heterocyclic amines in grilled beef patties without destroying their unique quality characteristics, the effects of different thermal processes, including charcoal grilling, infrared grilling, superheated steam roasting and microwave heating, on the production of heterocyclic amines in beef patties and grilling quality characteristics were systematically analyzed. The results showed that infrared grilling can significantly (p < 0.05) reduce the content of heterocyclic amines in grilled patties, and the combination of microwave heating or superheated steam roasting with infrared grilling could further reduce the content of heterocyclic amines, with a maximum reduction ratio of 44.48%. While subtle differences may exist in infrared grilled patties with/without superheated steam roasting or microwave heating, a slight change will not affect the overall quality characteristics of grilled patties. The combined thermal processing will not visually affect the color of the grilled patties. Correlation analysis and regression analysis showed that the reduction in heterocyclic amines caused by microwave heating and superheated steam roasting are related to the moisture content and lipid oxidation of grilled patties, respectively. Using combined thermal processes to reduce the formation of heterocyclic amines is advisable.

scholarly journals Novel Structure and Thermal Design and Analysis for CubeSats in Formation Flying

Aerospace ◽  
2021 ◽  
Vol 8 (6) ◽  
pp. 150
Author(s):  
Yeon-Kyu Park ◽  
Geuk-Nam Kim ◽  
Sang-Young Park
Keyword(s):  
Analytical Model ◽  
Formation Flying ◽  
Thermal Environment ◽  
Thermal Analyses ◽  
Thermal Design ◽  
Analytical Models ◽  
Test Results ◽  
Solar Panels ◽  
Novel Structure ◽  
Micro Propulsion

The CANYVAL-C (CubeSat Astronomy by NASA and Yonsei using a virtual telescope alignment for coronagraph) is a space science demonstration mission that involves taking several images of the solar corona with two CubeSats—1U CubeSat (Timon) and 2U CubeSat (Pumbaa)—in formation flying. In this study, we developed and evaluated structural and thermal designs of the CubeSats Timon and Pumbaa through finite element analyses, considering the nonlinearity effects of the nylon wire of the deployable solar panels installed in Pumbaa. On-orbit thermal analyses were performed with an accurate analytical model for a visible camera on Timon and a micro propulsion system on Pumbaa, which has a narrow operating temperature range. Finally, the analytical models were correlated for enhancing the reliability of the numerical analysis. The test results indicated that the CubeSats are structurally safe with respect to the launch environment and can activate each component under the space thermal environment. The natural frequency of the nylon wire for the deployable solar panels was found to increase significantly as the wire was tightened strongly. The conditions of the thermal vacuum and cycling testing were implemented in the thermal analytical model, which reduced the differences between the analysis and testing.

The effects of geometric offsets on the dynamic responses of a Scott—Russell amplifying mechanism with flexible hinges

2009 ◽  
Vol 223 (10) ◽  
pp. 2413-2423 ◽  
Author(s):  
C-M Chen ◽  
R-F Fung
Keyword(s):  
Numerical Simulations ◽  
Analytical Model ◽  
Dynamic Responses ◽  
Analytical Models ◽  
Dynamic Equations ◽  
Magnification Factor ◽  
Flexure Hinges ◽  
Magnification Factors ◽  
Straight Line ◽  
Deviation Factor

The dynamic equations of a micro-positioning Scott—Russell (SR) mechanism associated with two flexible hinges and an offset are developed to calculate output responses. Both rigid and flexible hinges are considered to explore the results. The main features in the kinematics of the SR mechanism are its displacement amplification and straight-line motion, which are widely needed in practical industries. The manufacturing inaccuracy of the SR mechanism definitely causes geometric offsets of flexure hinges, and affects displacement amplification and straight-line output motion. Analytical models based on kinematics and Hamilton's principle are derived to explore the variation of linearity ratio, magnification factor, and deviation factor due to various offsets and link lengths. From numerical simulations for the SR mechanism with various offsets of flexible hinges in the conditions of different link lengths, it is found that offsets of flexure hinges obviously affect the amplifying factor and linearity ratio, and appear to dominate the changes of magnification factors. Moreover, an analytical model is also used to predict magnification factors due to various offsets. Finally, some conclusions concerning the effects of offset on the performance of the SR mechanism are drawn.

An Analytical Model for the Generation of Residual Stresses in Sprayed Coatings Deposited Progressively onto Planar Substrates

1997 ◽  
Author(s):  
Y.C. Tsui ◽  
T.W. Clyne
Keyword(s):  
Residual Stress ◽  
Analytical Model ◽  
Finite Thickness ◽  
Misfit Strain ◽  
Substrate Thickness ◽  
Layer By Layer ◽  
Spreadsheet Program ◽  
Spray Coatings ◽  
Stress Levels ◽  
Planar Substrates

Abstract An analytical model has been developed to predict the residual stress distributions in thermal spray coatings on substrates of finite thickness. This is based on the concept of a misfit strain, caused by either the quenching of splats or by differential thermal contraction during cooling. During spraying, the coatings are asssumed to deposit on the substrate in a progressive (layer-by-layer) manner. Although the misfit strain ("the quenching strain") is the same for each successive incremental layer of deposit, this is imposed each time on a "substrate" of changing thickness. The final stress distribution will in general differ from that which would result if the coating were imposed on the substrate (with the same misfit strain) in a single operation. The model is straightforward to apply: for example, it can be implemented using a standard spreadsheet program. The required input data are the quenching strain (or stress), the spraying temperature, material properties and specimen dimensions. Comparisons have been made between the predictions from this model and from a numerical model for two plasma sprayed systems. Good agreement is observed. The effects of varying certain parameters, such as coating thickness, substrate thickness, coating stiffness, etc, are readily explored, so that the model provides a useful tool for controlling residual stress levels. Application of the model to determine the quenching stress, in conjunction with the use of a curvature monitoring technique, is briefly outlined. In addition, an analysis is made of the errors introduced by using Stoney's equation to deduce stress levels from curvature measurements.

Kinetics of Cellular Structure Formation at Thermal Treatment Processes Simulation in the Cellular Glass Technology

2018 ◽  
Vol 931 ◽  
pp. 628-633 ◽  
Author(s):  
Sergey V. Fedosov ◽  
Maxim O. Bakanov ◽  
Sergey N. Nikishov
Keyword(s):  
Thermal Processing ◽  
Cell Formation ◽  
Glass Production ◽  
Raw Material ◽  
Thermal Processes ◽  
Physical Processes ◽  
Glass Technology ◽  
Treatment Processes ◽  
Cellular Glass ◽  
Kinetics Of

The work considers mathematical models describing thermal processes in the framework of thermal processing of raw material mixture for cellular glass sponging. It is shown that the existing models do not completely reflect the physical processes occurring in the technology of cellular glass production. It is noted that kinetics of cell formation in cellular glass is a promising trend for improving the cellular glass technology.

scholarly journals Analytical and Experimental Study of Residual Stresses in Thermal Barrier Coatings Deposited on Gas Turbine Blades in Laboratory Dimensions by APS and HVOF Methods to Calculate the Optimal Thickness

2021 ◽  
Vol 3 (1) ◽  
pp. 63-67
Author(s):  
Esmaeil Poursaeidi ◽  
◽  
Farzam Montakhabi ◽  
Javad Rahimi ◽  
◽  
...  
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Analytical Model ◽  
Thermal Barrier Coatings ◽  
Gas Turbines ◽  
Turbine Blades ◽  
Thermal Barrier ◽  
Inlet Temperature ◽  
Optimal Thickness ◽  
Barrier Coatings

The constant need to use gas turbines has led to the need to increase turbines' inlet temperature. When the temperature reaches a level higher than the material's tolerance, phenomena such as creep, changes in mechanical properties, oxidation, and corrosion occur at high speeds, which affects the life of the metal material. Nowadays, operation at high temperatures is made possible by proceedings such as cooling and thermal insulation by thermal barrier coatings (TBCs). The method of applying thermal barrier coatings on the turbine blade creates residual stresses. In this study, residual stresses in thermal barrier coatings applied by APS and HVOF methods are compared by Tsui–Clyne analytical model and XRD test. The analytical model results are in good agreement with the experimental results (between 2 and 8% error), and the HVOF spray method creates less residual stress than APS. In the end, an optimal thickness for the coating is calculated to minimize residual stress at the interface between the bond coat and top coat layers.

scholarly journals Approximate Analytical Models of Shock-Wave Structure at Steady Mach Reflection

Fluids ◽  
2021 ◽  
Vol 6 (9) ◽  
pp. 305
Author(s):  
Mikhail V. Chernyshov ◽  
Karina E. Savelova ◽  
Anna S. Kapralova
Keyword(s):  
Experimental Data ◽  
Shock Wave ◽  
Comparative Analysis ◽  
Analytical Model ◽  
Mach Reflection ◽  
Supersonic Jet ◽  
Wave Structure ◽  
Analytical Models ◽  
Analytical Prediction ◽  
Shock Wave Structure

In this study, we obtain the comparative analysis of methods of quick approximate analytical prediction of Mach shock height in planar steady supersonic flows (for example, in supersonic jet flow and in narrowing channel between two wedges), that are developed since the 1980s and being actively modernized now. A new analytical model based on flow averaging downstream curved Mach shock is proposed, which seems more accurate than preceding models, comparing with numerical and experimental data.

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