scholarly journals Microstructural and Mechanical Characterization of a Custom-Built Implant Manufactured in Titanium Alloy by Direct Metal Laser Sintering

2014 ◽  
Vol 6 ◽  
pp. 945819 ◽  
Author(s):  
Maria Aparecida Larosa ◽  
André Luiz Jardini ◽  
Cecília Amélia de Carvalho Zavaglia ◽  
Paulo Kharmandayan ◽  
Davi Reis Calderoni ◽  
...  

Custom-built implants manufacture has always presented difficulties which result in high cost and complex fabrication, mainly due to patients’ anatomical differences. The solution has been to produce prostheses with different sizes and use the one that best suits each patient. Additive manufacturing technology, incorporated into the medical field in the late 80's, has made it possible to obtain solid biomodels facilitating surgical procedures and reducing risks. Furthermore, this technology has been used to produce implants especially designed for a particular patient, with sizes, shapes, and mechanical properties optimized, for different areas of medicine such as craniomaxillofacial surgery. In this work, the microstructural and mechanical properties of Ti6Al4V samples produced by direct metal laser sintering (DMLS) are studied. The microstructural and mechanical characterizations have been made by optical and scanning electron microscopy, X-ray diffraction, and microhardness and tensile tests. Samples produced by DMLS have a microstructure constituted by hexagonal α′ martensite with acicular morphology. An average microhardness of 370 HV was obtained and the tensile tests showed ultimate strength of 1172 MPa, yield strength of 957 MPa, and elongation at rupture of 11%.

Polymers ◽  
2021 ◽  
Vol 13 (16) ◽  
pp. 2650
Author(s):  
Thibault Lemaire ◽  
Erica Gea Rodi ◽  
Valérie Langlois ◽  
Estelle Renard ◽  
Vittorio Sansalone

In recent years the interest in the realization of green wood plastic composites (GWPC) materials has increased due to the necessity of reducing the proliferation of synthetic plastics. In this work, we study a specific class of GWPCs from its synthesis to the characterization of its mechanical properties. These properties are related to the underlying microstructure using both experimental and modeling approaches. Different contents of Miscanthus giganteus fibers, at 5, 10, 20, 30 weight percent’s, were thus combined to a microbial matrix, namely poly (3-hydroxybutyrate)-co-poly(3-hydroxyvalerate) (PHBHV). The samples were manufactured by extrusion and injection molding processing. The obtained samples were then characterized by cyclic-tensile tests, pycnometer testing, differential scanning calorimetry, Fourier transform infrared spectroscopy, X-ray diffraction, and microscopy. The possible effect of the fabrication process on the fibers size is also checked. In parallel, the measured properties of the biocomposite were also estimated using a Mori–Tanaka approach to derive the effective behavior of the composite. As expected, the addition of reinforcement to the polymer matrix results in composites with higher Young moduli on the one hand, and lower failure strains and tensile strengths on the other hand (tensile modulus was increased by 100% and tensile strength decreased by 23% when reinforced with 30 wt % of Miscanthus fibers).


Polymers ◽  
2019 ◽  
Vol 11 (12) ◽  
pp. 1955 ◽  
Author(s):  
Karina del Ángel-Sánchez ◽  
César I. Borbolla-Torres ◽  
Luis M. Palacios-Pineda ◽  
Nicolás A. Ulloa-Castillo ◽  
Alex Elías-Zúñiga

This paper focuses on developing, fabricating, and characterizing composite polycaprolactone (PCL) membranes reinforced with titanium dioxide nanoparticles (NPs) elaborated by using two solvents; acetic acid and a mixture of chloroform and N,N-dimethylformamide (DMF). The resulting physical, chemical, and mechanical properties of the composite materials are studied by using experimental characterization techniques such as scanning electron microscopy (SEM), differential scanning calorimetry (DSC), X-ray diffraction (XRD), Fourier-transform infrared (FTIR) analysis, contact angle (CA), uniaxial and biaxial tensile tests, and surface roughness measurements. Experimental results show that the composite material synthesized by sol-gel and chloroform-DMF has a better performance than the one obtained by using acetic acid as a solvent.


2017 ◽  
Vol 16 (05n06) ◽  
pp. 1750012 ◽  
Author(s):  
Farhad Jahantigh ◽  
Mehdi Nazirzadeh

In this project, nanocomposite films were prepared with different Titanium dioxide (TiO2) percentages. Properties of polycarbonate (PC) and PC–TiO2nanocomposite films were studied by X-ray diffraction (XRD) analysis and Fourier transform infrared (FTIR) spectroscopy. The structure of samples was studied by XRD. The mechanical properties of PC–TiO2nanocomposite films were investigated by conducting tensile tests and hardness measurements. Thermal stability of the nanocomposites was studied by thermogravimetric analysis (TGA) method. The elastic modulus of the composite increased with increasing weight fraction of nanoparticles. The microhardness value increases with increasing TiO2nanoparticles. The results of tensile testing were in agreement with those of micro-hardness measurements. In addition, TGA curves showed that nanocomposite films have higher resistance to thermal degradation compared to polycarbonate. There are many reports related to the modification of polycarbonate films, but still a systematic study of them is required.


2019 ◽  
Vol 17 (2) ◽  
Author(s):  
Izmi Mahfudi ◽  
Joko Triyono ◽  
Teguh Triyono

The development of science and technology has led to new inovations in the medical field, especially ortopedic. The aim of those inovations is to find the alternatives of good materials that can replace the broken sturcture of bone tissue. One of the innovations conducted is the characterization of sheep hydroxyapatite biocomposite. This study aims to investigate the mechanical properties of the material Sheep Hydroxyapatite (SHA) / shellac / wheat fluor. Sheep bone powder already gained from the crusher process and meshing into size of 100 and are soaked for 24 hours, then mixed with wheat flour with the ratio 30 : 70 %wt, 40 : 60 %wt, 50 : 50 %wt, 60 : 40 %wt, 70 : 30 %wt. The next step is the forming process and calcination at a temperature of 900oC with a increase of 10 °C/min. Results of X-Ray Diffraction (XRD) shows that the diffraction peak of SHA/shellac/wheat flour is the value of 2θ: 32.0747º, 33.1943º, 32.5338º. The lowest hardness number of SHA/shellac/wheat flour is 2.86 VHN and the highest is 14.80 VHN, also the highest strong pressure number is 0.20 MPa. The result of microscophy at observation using SEM shows Thar the SHA/shellac/wheat flour 50:50 % wt sample has more porosity as.


2020 ◽  
Author(s):  
Sahar. Mokhtari ◽  
Anthony.W. Wren

AbstractThis study addresses issues with currently used bone adhesives, by producing novel glass based skeletal adhesives through modification of the base glass composition to include copper (Cu) and by characterizing each glass with respect to structural changes. Bioactive glasses have found applications in fields such as orthopedics and dentistry, where they have been utilized for the restoration of bone and teeth. The present work outlines the formation of flexible organic-inorganic polyacrylic acid (PAA) – glass hybrids, commercial forms are known as glass ionomer cements (GICs). Initial stages of this research will involve characterization of the Cu-glasses, significant to evaluate the properties of the resulting adhesives. Scanning electron microscopy (SEM) of annealed Cu glasses indicates the presence of partial crystallization in the glass. The structural analysis of the glass using Raman suggests the formation of CuO nanocrystals on the surface. X-ray diffraction (XRD) pattern and X-ray photoelectron spectroscopy (XPS) further confirmed the formation of crystalline CuO phases on the surface of the annealed Cu-glass. The setting reaction was studied using Fourier transform infrared spectroscopy (ATR-FTIR). The mechanical properties of the Cu containing adhesives exhibited gel viscoelastic behavior and enhanced mechanical properties when compared to the control composition. Compression data indicated the Cu glass adhesives were efficient at energy dissipation due to the reversible interactions between CuO nano particles and PAA polymer chains.


2010 ◽  
Vol 654-656 ◽  
pp. 2126-2129 ◽  
Author(s):  
Yuichi Nakahira ◽  
Tomonari Inamura ◽  
Hiroyasu Kanetaka ◽  
Shuichi Miyazaki ◽  
Hideki Hosoda

Effect of nitrogen (N) addition on mechanical properties of Ti-Cr-Sn alloy was investigated in this study. Ti-7mol%Cr-3mol%Sn was selected and less than 0.5wt% of N were systematically added. The alloys were characterized by optical microscopy, X-ray diffraction analysis and tensile tests at room temperature. The apparent phase was β (bcc) phase, whereas the presence of precipitates was confirmed in 0.5wt%N-added alloy only which did not exhibit sufficient cold workability. The grain size was not largely affected by N addition being less than 0.5wt%. Tensile tests revealed that less than 0.5wt%N addition improves the strength which is due to the solution hardening by interstitial N atoms.


2007 ◽  
Vol 546-549 ◽  
pp. 257-260 ◽  
Author(s):  
Zhen Yan Zhang ◽  
Li Ming Peng ◽  
Xiao Qin Zeng ◽  
Lin Du ◽  
Lan Ma ◽  
...  

Effects of extrusion on mechanical properties and damping capacity of Mg-1.8wt.%Cu -0.5wt.%Mn (MCM1805) alloy have been investigated. Tensile tests and dynamic mechanical analyzer were respectively used to measure tensile properties and damping capacity at room temperature of as-cast and as-extruded MCM1805 alloy. The microstructure was studied using optical microscope, X-ray diffraction and scanning electron microscope with an energy dispersive X-ray spectrometer. Granato-Lücke model was used to explain the influences of extrusion on damping capacity of MCM1805 alloy. The results showed that extrusion dramatically decreases the grain size but has little influence on phase composition and solute atoms concentration of MCM1805 alloy, and the grain refinement was the dominant reason for the obvious increase of tensile properties and decrease of internal friction of MCM1805 alloy.


2018 ◽  
Vol 89 (9) ◽  
pp. 1770-1781 ◽  
Author(s):  
Huaizhong Xu ◽  
Benedict Bauer ◽  
Masaki Yamamoto ◽  
Hideki Yamane

A facile route was proposed to fabricate core–sheath microfibers, and the relationships among processing parameters, crystalline structures and the mechanical properties were investigated. The compression molded poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBH)/poly(L-lactic acid) (PLLA) strip enhanced the spinnability of PHBH and the mechanical properties of PLLA as well. The core–sheath ratio of the fibers was determined by the prefab strip, while the PLLA sheath component did not completely cover the PHBH core component due to the weak interfacial tension between the melts of PHBH and PLLA. A rotational target was applied to collect aligned fibers, which were further drawn in a water bath. The tensile strength and the modulus of as-spun and drawn fibers increased with increasing the take-up velocities. When the take-up velocity was above 500 m/min, the jet became unstable and started to break up at the tip of the Taylor cone, decreasing the mechanical properties of the fibers. The drawing process facilitated the crystallization of PLLA and PHBH, and the tensile strength and the modulus increased linearly with the increasing the draw ratio. The crystal information displayed from wide-angle X-ray diffraction patterns and differential scanning calorimetry heating curves supported the results of the tensile tests.


2011 ◽  
Vol 412 ◽  
pp. 61-64
Author(s):  
Xiao Bo Wu ◽  
Da Zhi Sun ◽  
Dan Yu Jiang ◽  
Hai Fang Xu ◽  
De Xin Huang ◽  
...  

3Y-TZP powder has been successfully synthesized by gel solid-state method. The structural phases of powder particles were analyzed by X-ray diffraction and the morphology was analyzed by scanning electron microscopy. The average size of grains was 230 nm. The sintering behavior, mechanical properties and microstructure of 3Y-TZP ceramics sintered by this powder were investigated. The experiment results showed that the mechanical properties of ceramics were excellent.


2016 ◽  
Vol 704 ◽  
pp. 183-189
Author(s):  
Yong Jun Su ◽  
Yi Feng Zheng ◽  
De Liang Zhang ◽  
Fan Tao Kong

TiAl alloy with a composition of Ti-43Al-5V-4Nb-Y (at.%) was prepared by spark plasma sintering (SPS). The TiAl powders were sintered between 650°C and 1300°C for 5 min under different loads. With the increasing of the temperature, the diffusion of the elements can be observed. Full compaction is achieved in a short period of time and the overall processing duration does not exceed 30 min. A fully lamellar structure was seen in the TiAl alloy after heat treatment. The microstructures of the samples were determined by X-ray diffraction and scanning electron microscopy. Their mechanical properties were evaluated by tensile tests performed at room temperature


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