scholarly journals Impact Strength of Composite Materials Based on EN AC-44200 Matrix Reinforced with Al2O3 Particles

2017 ◽  
Vol 17 (3) ◽  
pp. 73-78 ◽  
Author(s):  
A. Kurzawa ◽  
J.W. Kaczmar

AbstractThe paper presents the results of research of impact strength of aluminum alloy EN AC-44200 based composite materials reinforced with alumina particles. The research was carried out applying the materials produced by the pressure infiltration method of ceramic preforms made of Al2O3particles of 3-6μm with the liquid EN AC-44200 Al alloy. The research was aimed at determining the composite resistance to dynamic loads, taking into account the volume of reinforcing particles (from 10 to 40% by volume) at an ambient of 23°C and at elevated temperatures to a maximum of 300°C. The results of this study were referred to the unreinforced matrix EN AC-44200 and to its hardness and tensile strength. Based on microscopic studies, an analysis and description of crack mechanics of the tested materials were performed. Structural analysis of a fracture surface, material structures under the crack surfaces of the matrix and cracking of the reinforcing particles were performed.

2016 ◽  
Vol 879 ◽  
pp. 380-385 ◽  
Author(s):  
Marco Colombo ◽  
Elisabetta Gariboldi ◽  
Paola Bassani ◽  
Mihaela Albu ◽  
Ferdinand Hofer

The mechanical properties of Al alloys are strongly affected by their microstructure: the size and shape of precipitates, their homogeneous distribution and their coherency with the matrix are of primary importance for an effective strengthening of the alloys at room and elevated temperatures. Physically-based models are powerful tools to predict the influence of the mentioned parameters on the mechanical properties of the alloy after age hardening, and also to predict the effect of high temperature service conditions on microstructure evolution. Scope of this work is to model the dimensional kinetic evolution of plate shaped precipitates of an Al-based alloy during aging and after different overaging times at elevated temperature, and use these results to estimate the alloy yield strength. The alloy strengthening response is due to three terms, linearly summed: the intrinsic strength of Aluminum, the contribution from solute in solid solution and the contribution arising from precipitates. The consistency of the model is verified with experimental data obtained from a 2014 Al alloy.


2006 ◽  
Vol 530-531 ◽  
pp. 243-248 ◽  
Author(s):  
Leszek Adam Dobrzański ◽  
Anna Włodarczyk-Fligier ◽  
Marcin Adamiak

Investigations of composite materials based on EN AW-Al Cu4Mg1(A) aluminum alloy reinforced with the Ti(C,N) particles with various weight ratios of 5, 10, and 15% are presented. Powders of the starting materials were mixed in the laboratory vibratory ball mill to acquire the uniform distribution of reinforcement particles in the matrix material. The components were initially compacted at cold state in a die with the diameter of ∅ 26 mm in the laboratory vertical unidirectional press – with a capacity of 350 kN. The obtained P/M compacts were heated to a temperature of 480÷500°C and finally extruded – with the extrusion pressure of 500 kN. Bars with a diameter of 8 mm were obtained as the end product. Based on the microstructural examinations of the obtained composite materials, the uniform distribution of the reinforcing particles in the aluminum matrix was revealed. Hardness tests, tensile tests and the ultimate compressive strength tests made it possible demonstrate that all these properties change along with the reinforcing particles concentration change.


2020 ◽  
Vol 38 (3A) ◽  
pp. 375-382
Author(s):  
Fatima A. Adnan ◽  
Niveen J. Abdul Kader ◽  
Mohammed S. Hamza

In this investigation, Zn-Al alloy metal-matrix nano composites that reinforced via various weight percentages (2%, 4%, 6%, and 8%) of nanosilica (SiO2) particles were fabricated applying the technique of stir casting. Behaviors of the corrosion of the unreinforced alloy and reinforced composites were measured utilizing a potentiostat test in a (3.5 wt.% NaCl) salt solution. The optical microscopy was employed to investigate the surface microstructure of the composite. Microstructure analysis manifested that the uniform distributions of the reinforcing particles in the composites are alike, consisting of a dendritic structure of the zinc alloy matrix with an excellent reinforcing particles steady dispersion. The improved results of the corrosion resistance for the metal matrix composites showed an excellent resistance to corrosion than the matrix in the (3.5 wt.% NaCl) solution. Raising the weight percentage of the reinforcement particulates of nansilica (SiO2) reduced the composites rate of corrosion.


1992 ◽  
Vol 7 (4) ◽  
pp. 894-900 ◽  
Author(s):  
H. Mabuchi ◽  
H. Tsuda ◽  
Y. Nakayama ◽  
E. Sukedai

Using elemental powders, combustion reaction was carried out to form intermetallic-ceramic composites in the Ti–Al–N system. Ti and Al powders reacted exothermically in gaseous nitrogen and formed a mixture product which had a fine distribution of the Ti2AlN particles in the matrix TiAl with a small amount of Ti3Al. Subsequently, these reacted products were arc-melted to obtain fully dense button ingots. The resulting composites had about 30 vol. % Ti2AlN, and the Ti2AlN particles were ellipsoidal or columnar in shape with sizes of 2–10 μm and appeared to be homogeneously distributed and well bonded to the matrix TiAl. It was found that such composite materials have a high strength at both room and elevated temperatures and some intrinsic compressive ductility at room temperature. Therefore, the processing technique in the present investigation is of interest as a new combustion reaction process to make intermetallic-based composite materials.


2016 ◽  
Vol 61 (3) ◽  
pp. 1255-1260 ◽  
Author(s):  
M. Kremzer ◽  
M. Dziekońska ◽  
M. Sroka ◽  
B. Tomiczek

Abstract The aim of this study is to investigate tribological properties of EN AC-AlSi12 alloy composite materials matrix manufactured by pressure infiltration of Al2O3 porous preforms. In the paper, a technique of manufacturing composite materials was described in detail as well as wear resistance made on pin on disc was tested. Metallographic observations of wear traces of tested materials using stereoscopic and confocal microscopy were made. Studies allow concluding that obtained composite materials have much better wear resistance than the matrix alloy AlSi12. It was further proved that the developed technology of their preparation consisting of pressure infiltration of porous ceramic preforms can find a practical application.


2013 ◽  
Vol 13 (2) ◽  
pp. 59-63 ◽  
Author(s):  
J.W. Kaczmar ◽  
K. Granat ◽  
K. Naplocha ◽  
A. Kurzawa ◽  
E. Grodzka ◽  
...  

Abstract Bending strength, thermal and electric conductivity and microstructure examinations of Cu based composite materials reinforced with Saffil alumina fibres are presented. Materials were produced by squeeze casting method applying the designed device and specially elaborated production parameters. Applying infiltration pressure of 90MPa and suitable temperature parameters provided manufacturing of copper based composite materials strengthened with Saffil alumina fibres characterized by the low rest porosity and good fibre-matrix interface. Three point bending tests at temperatures of 25, 100 and 300ºC were performed on specimens reinforced with 10, 15 and 20% of Saffil fibres. Introduced reinforcement effected on the relatively high bending strengths at elevated temperatures. In relation to unreinforced Cu casting strength of composite material Cu - 15vol.% Saffil fibres increase by about 25%, whereas at the highest applied test temperature of 300oC the improvement was almost 100%. Fibres by strengthening of the copper matrix and by transferring loads from the matrix reduce its plastic deformation and hinder the micro-crack developed during bending tests. Decreasing of thermal and electrical conductivity of Cu after incorporating fibres in the matrix are relatively small and these properties can be acceptable for electric and thermal applications.


2008 ◽  
Vol 591-593 ◽  
pp. 188-192 ◽  
Author(s):  
Leszek Adam Dobrzański ◽  
M. Kremzer ◽  
Klaudiusz Gołombek

The work presents the research results of modern composite materials. The matrix material was EN AC AlSi12 alloy while the reinforcement ceramic preforms, obtained through sintering process of Al2O3 Alcoa CL 2500 powder with addition of carbon fibers as pore forming agent burned out during sintering. The composites were produced with use of porous material pressure infiltration method. The main limitation of base technology is a difficulty in obtaining composite materials with volumetric participation of ceramic phase in amount not less than 20%. Obtained on the base of ceramic preforms composite materials were tested with scanning electron microscopy. Additionally, hardness and tensile test was performed for acquired materials. Achieved results indicate the possibility of producing, with use of pressure infiltration method, porous preforms composed of Al2O3 particles, new composite material with desired microstructure and properties, being a cheaper alternative for materials with base of ceramic fibers.


2006 ◽  
Vol 519-521 ◽  
pp. 1305-1310 ◽  
Author(s):  
A.A Aksenov ◽  
M.E. Samoshina ◽  
Nikolay A. Belov

The structure and phase composition of dispersion-strengthened composite materials based on multicomponent aluminium alloys of the Al–Cu–Mg and Al–Si–Cu–Fe systems at various stages of mechanical alloying were studied by the methods of optical, scanning electron and ion microscopies, electron probe microanalysis and X-ray diffraction analysis. A possibility of the efficient use of commercial scrap of Al alloy chips and initially large strengthening ceramic particles as the base of composite materials was shown, as well as a possibility of synthesis of strengthening particles during the treatment. After mechanical alloying, these materials possessed a homogeneous and disperse structure, high hardness at room and elevated temperatures and a low linear thermal expansion coefficient.


Author(s):  
J. Hefter

Semiconductor-metal composites, formed by the eutectic solidification of silicon and a metal silicide have been under investigation for some time for a number of electronic device applications. This composite system is comprised of a silicon matrix containing extended metal-silicide rod-shaped structures aligned in parallel throughout the material. The average diameter of such a rod in a typical system is about 1 μm. Thus, characterization of the rod morphology by electron microscope methods is necessitated.The types of morphometric information that may be obtained from such microscopic studies coupled with image processing are (i) the area fraction of rods in the matrix, (ii) the average rod diameter, (iii) an average circularity (roundness), and (iv) the number density (Nd;rods/cm2). To acquire electron images of these materials, a digital image processing system (Tracor Northern 5500/5600) attached to a JEOL JXA-840 analytical SEM has been used.


Author(s):  
Shou-kong Fan

Transmission and analytical electron microscopic studies of scale microstructures and microscopic marker experiments have been carried out in order to determine the transport mechanism in the oxidation of Ni-Al alloy. According to the classical theory, the oxidation of nickel takes place by transport of Ni cations across the scale forming new oxide at the scale/gas interface. Any markers deposited on the Ni surface are expected to remain at the scale/metal interface after oxidation. This investigation using TEM transverse section techniques and deposited microscopic markers shows a different result,which indicates that a considerable amount of oxygen was transported inward. This is the first time that such fine-scale markers have been coupled with high resolution characterization instruments such as TEM/STEM to provide detailed information about evolution of oxide scale microstructure.


Sign in / Sign up

Export Citation Format

Share Document