scholarly journals Analysis and Test of Conductive Shaft of Large Horizontal NC ECM Machine Tool

Author(s):  
Lin Tang ◽  
Yaze Zheng ◽  
Chengjin Shi ◽  
Lifeng Zhang ◽  
Zhao Wang

Abstract In order to solve the problems of serious heating and easy ablation of conductive shaft in electrochemical machining of special-shaped deep hole with large aspect ratio, the two schemes of single side copper bar and symmetrical copper bar of conductive shaft were studied by ANSYS software. And the conductive shaft scheme based on symmetrical copper bar scheme was determined. The thermoelectric coupling model of the conductive shaft was established to analyze the distribution law of temperature field and thermal deformation of conductive shaft under different working conditions. Through the machining test of special-shaped inner spiral deep hole parts with large aspect ratio, the results show that under the conditions of working current of 15 000 A, feed rate of 5 mm/min and continuous machining for 14 hours, the forming accuracy of the workpiece is ±0.15 mm and the surface roughness is better than Ra0.8 µm. The performance of the conductive shaft is stable and meets the actual processing requirements. The heat dissipation performance of the conductive shaft can be optimized by providing air flow on the upper surface and side at the same time.

Energy ◽  
2021 ◽  
Vol 224 ◽  
pp. 120119
Author(s):  
Shenghao Yu ◽  
Bifeng Yin ◽  
Qinsheng Bi ◽  
Chen Chen ◽  
Hekun Jia

2021 ◽  
Vol 13 (13) ◽  
pp. 2546
Author(s):  
Xinyi Guo ◽  
Bihong Fu ◽  
Jie Du ◽  
Pilong Shi ◽  
Qingyu Chen ◽  
...  

It is crucial to explore a suitable landslide susceptibility model with an excellent prediction capability for rapid evaluation and disaster relief in seismic regions with different lithological features. In this study, we selected two typical seismic events, the Jiuzhaigou and Minxian earthquakes, which occurred in the Alpine karst and loess regions, respectively. Eight influencing factors and five models were chosen to calculate the susceptibility of landslide, including the information (I) model, certainty factor (CF) model, logistic regression (LR) model, I + LR coupling model, and CF + LR coupling model. Then, the accuracy and the landslide susceptibility distribution of these models were assessed by the area under curve (AUC) and distribution criteria. Finally, the model with high accuracy and good applicability for the rock landslide or loess landslide regions was optimized. Our results showed that the accuracy of the coupling model is higher than that of the single models. Except for the LR model, the landslide susceptibility distribution for the above-mentioned models is consistent with universal cognition. The coupling models are generally better than their single models. Among them, the I + LR model can obtain the best comprehensive results for assessing the distribution and accuracy of both rock and loess landslide susceptibility, which is helpful for disaster relief and policy-making, and it can also provide useful scientific data for post-seismic reconstruction and restoration.


Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 4020
Author(s):  
Peng Sun ◽  
Yiping Lu ◽  
Jianfei Tong ◽  
Youlian Lu ◽  
Tianjiao Liang ◽  
...  

In order to provide a theoretical basis for the thermal design of the neutron production target, flow and heat transfer characteristics are studied by using numerical simulations and experiments. A rectangular mini-channel experimental model consistent with the geometric shape of the heat dissipation structure of neutron production target was established, in which the aspect ratio and gap thickness of the test channel were 53.8:1 and 1.3 mm, respectively. The experimental results indicate that the critical Re of the mini-channel is between 3500 and 4000, and when Re reaches 21,000, Nu can reach 160. The simulation results are in good agreement with the experimental data, and the numerical simulation method can be used for the variable structure optimization design of the target in the later stage. The relationship between the flow pressure drop of the target mini-channel and the aspect ratio and Re is obtained by numerical simulation. The maximum deviation between the correlation and the experimental value is 6%.


Author(s):  
Alexandrina Untaroiu ◽  
Costin D. Untaroiu ◽  
Houston G. Wood ◽  
Paul E. Allaire

Traditional annular seal models are based on bulk flow theory. While these methods are computationally efficient and can predict dynamic properties fairly well for short seals, they lack accuracy in cases of seals with complex geometry or with large aspect ratios (above 1.0). In this paper, the linearized rotordynamic coefficients for a seal with large aspect ratio are calculated by means of a three dimensional CFD analysis performed to predict the fluid-induced forces acting on the rotor. For comparison, the dynamic coefficients were also calculated using two other codes: one developed on the bulk flow method and one based on finite difference method. These two sets of dynamic coefficients were compared with those obtained from CFD. Results show a reasonable correlation for the direct stiffness estimates, with largest value predicted by CFD. In terms of cross-coupled stiffness, which is known to be directly related to cross-coupled forces that contribute to rotor instability, the CFD predicts also the highest value; however a much larger discrepancy can be observed for this term (73% higher than value predicted by finite difference method and 79% higher than bulk flow code prediction). Similar large differences in predictions one can see in the estimates for damping and direct mass coefficients, where highest values are predicted by the bulk flow method. These large variations in damping and mass coefficients, and most importantly the large difference in the cross-coupled stiffness predictions, may be attributed to the large difference in seal geometry (i.e. the large aspect ratio AR>1.0 of this seal model vs. the short seal configuration the bulk flow code is usually calibrated for, using an empirical friction factor).


2005 ◽  
Vol 430 (3) ◽  
pp. L57-L60 ◽  
Author(s):  
F. Rincon ◽  
F. Lignières ◽  
M. Rieutord

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