scholarly journals Pabrikasi Papan Komposit Berbahan Dasar Sabut Pinang (Areca catechu L.) dan Sabut Kelapa (Cocos nucifera L.)

PRISMA FISIKA ◽  
2020 ◽  
Vol 7 (3) ◽  
pp. 223
Author(s):  
Mentarie Resthu Putri ◽  
Irfana Diah Faryuni ◽  
Nurhasanah Nurhasanah

Pada penelitian ini telah dibuat papan komposit dengan bahan utama serat sabut pinang (Areca catechu L.) dan partikel sabut kelapa (Cocos nucifera L.). Bahan tambahan yang digunakan adalah urea formaldehyde (UF) sebagai matriks, parafin untuk penghambat air serta NH4Cl sebagai katalis. Papan komposit divariasikan sebanyak 3 sampel yaitu 100% serat sabut pinang, 100% partikel sabut kelapa dan 50% serat sabut pinang dicampur 50% partikel sabut kelapa. Papan komposit kemudian diuji sifat fisis dan mekanisnya dengan menggunakan standarisasi Japanese Industrial Standars (JIS) A 5908-2003. Hasil penelitian menunjukkan sampel yang terdiri dari 100% serat sabut pinang merupakan sampel yang paling baik yakni memiliki nilai kerapatan sebesar 616,82 kg/m3, kadar air sebesar 11,62%, daya serap air sebesar 182,87%, pengembangan tebal sebesar 59,65%, modulus of elasticity (MOE) sebesar 543,66 MPa, modulus of rupture (MOR) sebesar 9,24 MPa, dan internal bonding (IB)sebesar 0,05 MPa. Semua sampel dapat memenuhi standarisasi JIS A 5908-2003 untuk indikator uji kerapatan dan kadar air.Kata Kunci : komposit, sabut pinang, sabut kelapa

POSITRON ◽  
2020 ◽  
Vol 10 (1) ◽  
pp. 8
Author(s):  
Irfana Diah Faryuni ◽  
Mentarie Resthu Putri ◽  
Asifa Asri ◽  
Nurhasanah Nurhasanah

Pada penelitian ini, telah dibuat papan komposit dengan kandungan serat sabut pinang (Areca catechu L.) dan partikel sabut kelapa (Cocos nucifera L.) yang keduanya berperan sebagai filler. Selain itu, digunakan urea formaldehyde (UF) sebagai matriks, parafin untuk penghambat air, serta NH4Cl sebagai katalis. Struktur papan komposit divariasikan sebanyak 2 jenis, yaitu struktur homogen dan sandwich yang akan diuji sifat fisis dan mekanisnya dengan menggunakan standarisasi Japanese Industrial Standars (JIS) A 5908-2003. Struktur homogen terdiri dari 3 sampel, yaitu 100% serat sabut pinang, 100% partikel sabut kelapa, dan 50% serat sabut pinang dicampur 50% partikel sabut kelapa. Pada struktur sandwich terdapat 2 sampel, yaitu 25% serat sabut pinang sebagai face dan back serta 50% partikel sabut kelapa sebagai core dan 25% partikel sabut kelapa sebagai face dan back serta 50% serat sabut pinang sebagai core. Hasil penelitian menunjukkan sampel sandwich dengan susunan 25% serat sabut pinang sebagai face dan back serta 50% partikel sabut kelapa sebagai core, merupakan sampel yang paling baik yakni memiliki nilai kerapatan 641,36 + 18,03 kg/m3, kadar air 9,88 + 0,49 %, daya serap air 118,74 + 25,61 %, pengembangan tebal 48,82 + 8,44 %, modulus of elasticity 767,90 + 35,41 MPa, modulus of rupture  14,45 + 4,57 MPa, dan internal bonding 0,17 + 0,04 MPa. 


2021 ◽  
Vol 3 (1) ◽  
pp. 41-44
Author(s):  
Nur Wafa Amalina Amali ◽  
Nor Yuziah Mohd Yunus ◽  
Wan Mohd Nazri Wan Abdul Rahman

In this study, mechanical properties of commercially manufactured hybrid particleboard from mix-tropical wood and rubberwood with four different densities at 25mm thickness have been investigated. The particleboard sample cutting and testing was in accordance to EN312:2013. The density of particleboard is identified with interval of 10kg/m3 for different densities which include 660kg/m3, 670kg/m3, 680kg/m3 and 690kg/m3. Particleboards were made with the ratio of 40:60 for mix-tropical wood particle and rubberwood particle respectively. The particleboards were prepared with urea formaldehyde (UF) with E1 formulation with addition of wax and hardener.  Increment of 10kg/m3 density for each particleboard led to increase in internal bonding (IB), bending testing include modulus of rupture (MOR) and modulus of elasticity (MOE), surface soundness (SS) and screw edge (SE) withdrawal. It was found that with board increment of 10kg/m3, the improvement was not statically significant except that for MOR. All panels met the minimum requirements of standard.


2019 ◽  
Vol 8 (4) ◽  
pp. 6808-6812

This study investigate the effect of the board thickness and resin content on the properties of particleboard. Single-layered sawmill wastes and rubberwood particleboards bonded with urea formaldehyde (UF) resins were manufactured. The boards were fabricated with three different board thicknesses (15, 18 and 25mm) at three different resin contents (7, 8 and 9%). The boards produced were evaluated for their modulus of elasticity (MOE), modulus of rupture (MOR), internal bonding (IB) and thickness swelling (TS) in accordance with the European Standards. Board thickness does affect the mechanical properties of particleboard. The study revealed that thinner boards gave higher MOE, MOR, IB and TS. No significant effects were found among three resin contents for MOE, MOR, IB and TS. It can be concluded that the particleboard made from mix tropical wood from sawmill waste and with rubberwood were suitable for particleboard manufacturing.


CORD ◽  
2013 ◽  
Vol 29 (1) ◽  
pp. 4
Author(s):  
Izran K.

A study was undertaken to investigate the physical and mechanical properties of engineered coconut (Cocos nucifera) veneer (ECTV). The coconut trunks (40 – 50 years old) were obtained from Hutan Melintang, Perak and were peeled into veneers at Bestgrade Sdn. Bhd. The veneers were obtained from two different parts of coconut trunks viz inner and outer which were used to fabricate 5-ply engineered coconut veneers. The ECTVs were fabricated at FRIM’s Bio-Composite Laboratory. They were manufactured with urea formaldehyde (UF) resin and with three combinations namely 100% inner, 100% outer and alternate outer & inner veneers (mix). The densities for the engineered veneers made of 100% outer, 100% inner, and mixed layers were 944.1 kg/m3, 858.15 kg/m3 and 891.11 kg/m3, respectively. Results showed that the Modulus of Rupture (MOR) of the ECTV made from 100% outer veneers had the highest mean MOR value (88.69 MPa), followed by those made from the mixed veneers (74.35 MPa) and 100% inner (58.44 MPa), respectively.  On the other hand, the Modulus Of Elasticity (MOE) values were 10.12 Mpa for outer, 8,210 Mpa for inner and 10,075 Mpa for mixed. Overall, the testing results showed that the ECTV met the standard requirements.


BioResources ◽  
2010 ◽  
Vol 6 (1) ◽  
pp. 464-476
Author(s):  
Yanhua Zhang ◽  
Jiyou Gu ◽  
Haiyan Tan ◽  
Mingwei Di ◽  
Libin Zhu ◽  
...  

Environmentally friendly particleboard was prepared with wheat straw, an inexpensive material. The particleboard was produced by a mixing process, using a composite adhesive comprised of urea-formaldehyde (UF) adhesives and EPU. The performance of the board was evaluated by measuring internal bonding strength (IB), thickness swelling, modulus of rupture (MOR), modulus of elasticity (MOE), and formaldehyde emission. The experimental results showed that maximum of dry and wet internal bonding strength, modulus of rupture, modulus of elasticity were 0.45MPa, 0.18MPa, 31.80MPa, and 5043MPa, respectively. The thickness swelling (TS2h) and thickness swelling (TS24h) were 3.9% and 10.7%, respectively. The composite adhesives and particleboards were measured by differential scanning calorimentry (DSC), dynamic mechanical analyzer (DMA), X-ray photoelectron spectroscopy (XPS) and scanning electron microscope (SEM) measurements. The results indicated that the composite adhesive of UF/EPU could contribute to excellent mechanical, thermal, and water-resistant properties of the wheat straw particleboards.


2018 ◽  
Vol 2 (2) ◽  
Author(s):  
Kusno Yuli Widiati

This study aims to determine the physical and mechanical characteristics of wood lamina combination of sengon wood and merbau with Melamine Urea Formaldehyde (MUF) adhesive. The testing method used is based on the DIN standard. The test results of the average lamina density of 0.58-0.73 g / cm3 at oven drying moisture content. Modulus of Elasticity (MoE), Modulus of Rupture (MoR) and value of compression parallel to grain highest found in the combination of merbau-sengon-merbau-sengon-merbau and the lowest in the combination of sengon-merbau-sengon. While the adhesive shear strength is the highest value in the combination treatment of merbau-merbau and the lowest in the combination of sengon-sengon. Based on the modulus of elasticity (MoE) of sengon treatment as face / back and merbau as core (3 and 5 layers) can be classified into strong class IV-V, merbau as face / back and sengon as core (3 and 5 layers) can be classified into strong class II-III. Modulus of Rupture (MoR) can be classified into strong class II-III and compression parallel to grain into strong class II.


PRISMA FISIKA ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 122
Author(s):  
Agus Setiawan ◽  
Mega Nurhanisa

Dalam penelitian ini, komposit plastik kayu berbahan polipropilena dari limbah gelas air mineral dan pelepah kelapa telah berhasil difabrikasi. Metode penelitian dengan memvariasikan komposisi dari kedua bahan tersebut terhadap sifat fisik dan mekanik komposit. Hasil dari penelitian ini menunjukkan bahwa secara umum telah dihasilkan papan komposit yang memenuhi Japan Industrial Standards (JIS) A 5908-2003. Berdasarkan hasil pengukuran terhadap 4 sampel yang telah dibuat, sifat fisis dan mekanis komposit sangat dipengaruhi oleh variasi komposisi plastik dan pelepah kelapa. Semakin besar komposisi plastik, nilai densitas, internal bonding (IB), dan kuat pegang sekrup cenderung meningkat. Sebaliknya, kadar air, pengembangan tebal, dan daya serap air cenderung menurun seiring dengan pertambahan komposisi plastik. Selain itu, hasil pengukuran nilai Modulus of Elasticity (MOE) dan Modulus of Rupture (MOR) yang menunjukkan adanya indikasi bahwa kedua besaran tersebut memiliki nilai maksimum untuk komposisi plastik dan pelepah kelapa 1:2


This work focus on the effects of SRF (Slow Release Fertilizer) + NPK fertilizer rates on the properties of rubberwood particleboards produced. The particleboards were fabricated using rubber tree trial clone RRIM 2002. RRIM 2002 clone still in trial plot with age of 4-year old and classified as Latex Timber Clone which estimated to produce large wood volume and also better latex yield. The properties of particleboard were categorized and evaluated based on fertilizer treatment applied on RRIM 2002 clone tree: T1 (SRF + NPK at normal rate), T2 (SRF + 1.5 x NPK at normal rate), T3 (SRF + 2.0 x NPK at normal rate) and T4 (SRF + 2.5 x NPK at normal rate, control (NPK at normal rate). The resin used for particleboard fabrication was urea formaldehyde (UF) (63.9% solid) type E1. The resin content is 10%. The thickness of board is 10 mm with density 700 kgm-3 . The particleboards were fabricated and assessed in accordance to Japanese Industrial Standard for Particleboard (JIS A 5908-2003). The properties that been assessed were on modulus of elasticity (MOE), modulus of rupture (MOR), internal bonding (IB), thickness swelling (TS) and water absorption (WA). From this study, it is found that fertilizer treatment influences the particle recovery and performance of particleboard especially on dimensional stability and internal bonding properties which significantly affected. The MOR and MOE of particleboard made from rubber trees that treated with SRF-NPK fertilizer showed better performance compared to that of with NPK fertilizer alone (control), however, the differences were not significant. In term of IB, no specific trend was observed. Lastly, for dimensional stability (TS and WA), particleboard produced from SRF-NPK fertilizer reduced the board stability when subjected to cold water soak.


2019 ◽  
Vol 8 (4) ◽  
pp. 6803-6807

The influence of resin types on board properties and the correlation to mat weight and press factor on commercial production of particleboard were investigated. These factors could be used as the control mechanism for board making in order to predict final board properties. The resins used in this study were the lower emission resin E0, E1 and EC. Rubberwood and mix tropical species were used as raw material for manufacturing particleboard with thickness of 18mm. This research was done at Mieco Chipboard Bhd. The boards were tested for their mechanical properties which are modulus of rupture (MOR), modulus of elasticity (MOE), internal bonding (IB) and screw withdrawal. Overall, the result shows that board made from E0 resin had better MOE, MOR and IB. Meanwhile the result of screw edge showed that board made from E1 resin is better with the value of 510N. The result also showed high correlation between mat weight and press factor (0.937) and contributed in particleboard manufacturing control


2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Stephen Warui Kariuki ◽  
Jackson Wachira ◽  
Millien Kawira ◽  
Genson Murithi

Formaldehyde-based resins are conventionally used as a binder in formulation of particleboard. Epidemiologic studies have shown that formaldehyde is carcinogenic. Efforts to reduce the health hazard effects of the fomaldehyde-based resin in the particleboard formulation have included use of scavengers for formaldehydes and use of an alternative binder. Use of scavengers for the formaldehyde increases the cost and maintenance of particleboard formulation. There is no proof that scavengers eliminate the emission of formaldehyde from particleboard. Use of biobased binders in particleboard formulation provides an alternative for eliminating use of the formaldehyde-based resin. However, the alternative is hindered by challenges, which include limitations of physical and mechanical properties. The challenge has continuously been acted upon through research. The paper presents an overview of the use of starch as an alternative binder. Improvement over time of the starch and limitations thereof requires to be addressed. Use of the modified starch has shown increased particleboard performance. Mechanical strength, such as modulus of rupture, modulus of elasticity, and internal bonding in particleboards, however, remains to be a challenge.


Sign in / Sign up

Export Citation Format

Share Document