scholarly journals Ball milled bauxite residue as a reinforcing filler in phosphate-based intumescent system

2018 ◽  
Vol 23 (4) ◽  
pp. 353-362
Author(s):  
Adiat Ibironke Arogundade ◽  
Puteri Sri Melor Bt Megat Yussof ◽  
Faiz Ahmad ◽  
Aamir Hussain Bhat
Keyword(s):  
Ball Milling ◽  
Steel Substrate ◽  
Low Cost ◽  
Bauxite Residue ◽  
Fire Retardant ◽  
Processing Route ◽  
Metal Phosphates ◽  
Bet Analysis ◽  
Char Oxidation ◽  
Intumescent System

Bauxite residue (BR) is an alumina refinery waste with a global disposal problem. Of the 120 MT generated annually, only 3 MT is disposed via utilization. One of the significant challenges to sustainable utilization has been found to be the cost of processing. In this work, using ball milling, we achieved material modification of bauxite residue. Spectrometric imaging with FESEM showed the transformation from an aggregate structure to nano, platy particulates, leading to particle size homogeneity. BET analysis showed surface area was increased by 23%, while pH was reduced from 10.8 to 9.1 due to collapsing of the hydroxyl surface by the fracturing action of the ball mill. Incorporation of this into a phosphate-based fire retardant, intumescent formulation led to improved material dispersion and the formation of reinforcing heat shielding char nodules. XRD revealed the formation of ceramic metal phosphates which acted as an additional heat sink to the intumescent system, thereby reducing char oxidation and heat transfer to the substrate. Steel substrate temperature from a Bunsen burner test reduced by 33%. Therefore, ball milling can serve as a simple, low-cost processing route for the reuse of bauxite residue in intumescent composites.

scholarly journals Preparation of Zn-MOFs by microwave-assisted ball milling for removal of tetracycline hydrochloride and Congo red from wastewater

2021 ◽  
Vol 10 (1) ◽  
pp. 125-133
Author(s):  
Qinhui Ren ◽  
Fuhua Wei ◽  
Hongliang Chen ◽  
Ding Chen ◽  
Bo Ding
Keyword(s):  
Ball Milling ◽  
Congo Red ◽  
Low Cost ◽  
Metal Organic Framework ◽  
Tetracycline Hydrochloride ◽  
Infrared Spectrometry ◽  
X Ray Diffraction ◽  
Wastewater Purification ◽  
Microwave Assisted ◽  
Metal Organic

Abstract In this study, we prepared Zn-MOFs as an ordinary, low-cost, and efficiency method taking advantage of zinc(ii) acetate monohydrate and 1,3,5-benzenetricarboxylic acid in microwave-assisted ball milling. The Zn-MOFs were measured via scanning electron microscopy, infrared spectrometry, X-ray diffraction, and thermogravimetry. We explored its use as a photocatalyst for the degradation of tetracycline hydrochloride and Congo red from aqueous solutions. The results demonstrate that the kinetic model was appropriate for the removal of organic pollutants. In general, it is feasible, inexpensive, and effective to use metal organic framework (MOF) to treat waste liquid. Therefore, our findings indicate that Zn-MOFs have broad application vista in wastewater purification.

scholarly journals Solid-State Ball-Milling of Co3O4 Nano/Microspheres and Carbon Black Endorsed LaMnO3 Perovskite Catalyst for Bifunctional Oxygen Electrocatalysis

Catalysts ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 76
Author(s):  
Chelladurai Karuppiah ◽  
Balamurugan Thirumalraj ◽  
Srinivasan Alagar ◽  
Shakkthivel Piraman ◽  
Ying-Jeng Jame Li ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Energy Storage ◽  
Fuel Cell ◽  
Solid State ◽  
Carbon Black ◽  
Ball Milling ◽  
Potential Candidate ◽  
X Ray ◽  
Bifunctional Electrocatalyst ◽  
Bet Analysis

Developing a highly stable and non-precious, low-cost, bifunctional electrocatalyst is essential for energy storage and energy conversion devices due to the increasing demand from the consumers. Therefore, the fabrication of a bifunctional electrocatalyst is an emerging focus for the promotion and dissemination of energy storage/conversion devices. Spinel and perovskite transition metal oxides have been widely explored as efficient bifunctional electrocatalysts to replace the noble metals in fuel cell and metal-air batteries. In this work, we developed a bifunctional catalyst for oxygen reduction and oxygen evolution reaction (ORR/OER) study using the mechanochemical route coupling of cobalt oxide nano/microspheres and carbon black particles incorporated lanthanum manganite perovskite (LaMnO3@C-Co3O4) composite. It was synthesized through a simple and less-time consuming solid-state ball-milling method. The synthesized LaMnO3@C-Co3O4 composite was characterized by scanning electron microscopy, energy dispersive X-ray spectroscopy, transmission electron microscopy, Brunauer-Emmett-Teller (BET) analysis, X-ray diffraction spectroscopy, and micro-Raman spectroscopy techniques. The electrocatalysis results showed excellent electrochemical activity towards ORR/OER kinetics using LaMnO3@C-Co3O4 catalyst, as compared with Pt/C, bare LaMnO3@C, and LaMnO3@C-RuO2 catalysts. The observed results suggested that the newly developed LaMnO3@C-Co3O4 electrocatalyst can be used as a potential candidate for air-cathodes in fuel cell and metal-air batteries.

scholarly journals Equilibrium and Kinetic Study of Anionic and Cationic Pollutants Remediation by Limestone–Chitosan–Alginate Nanocomposite from Aqueous Solution

Molecules ◽  
2021 ◽  
Vol 26 (9) ◽  
pp. 2586
Author(s):  
Inas A. Ahmed ◽  
Ahmed H. Ragab ◽  
Mohamed A. Habila ◽  
Taghrid S. Alomar ◽  
Enas H. Aljuhani
Keyword(s):  
Physical Adsorption ◽  
Low Cost ◽  
Freundlich Isotherm ◽  
Entropy Change ◽  
Sem Images ◽  
Bet Analysis ◽  
Adsorption Processes ◽  
Equilibrium Data ◽  
Pseudo Second Order ◽  
Multilayer Formation

In this work, low-cost and readily available limestone was converted into nanolimestone chitosan and mixed with alginate powder and precipitate to form a triple nanocomposite, namely limestone—chitosan–alginate (NLS/Cs/Alg.), which was used as an adsorbent for the removal of brilliant green (BG) and Congo red (CR) dyes in aqueous solutions. The adsorption studies were conducted under varying parameters, including contact time, temperature, concentration, and pH. The NLS/Cs/Alg. was characterized by SEM, FTIR, BET, and TEM techniques. The SEM images revealed that the NLS/Cs/Alg. surface structure had interconnected pores, which could easily trap the pollutants. The BET analysis established the surface area to be 20.45 m2/g. The recorded maximum experimental adsorption capacities were 2250 and 2020 mg/g for CR and BG, respectively. The adsorption processes had a good fit to the kinetic pseudo second order, which suggests that the removal mechanism was controlled by physical adsorption. The CR and BG equilibrium data had a good fit for the Freundlich isotherm, suggesting that adsorption processes occurred on the heterogeneous surface with a multilayer formation on the NLS/Cs/Alg. at equilibrium. The enthalpy change (ΔH0) was 37.7 KJ mol−1 for CR and 8.71 KJ mol−1 for BG, while the entropy change (ΔS0) was 89.1 J K−1 mol−1 for CR and 79.1 J K−1 mol−1 BG, indicating that the adsorption process was endothermic and spontaneous in nature.

Joining between Ceramics and Metal in Composite Pipes Fabricated by the SHS Metallurgical Process

2007 ◽  
Vol 280-283 ◽  
pp. 887-890
Author(s):  
Zhong Min Zhao ◽  
Long Zhang ◽  
Jian Jiang Wang ◽  
Shi Yan ◽  
Jin Rong Cao
Keyword(s):  
High Performance ◽  
Volume Fraction ◽  
Layer Structure ◽  
Mechanical Test ◽  
Steel Substrate ◽  
Low Cost ◽  
Metallurgical Process ◽  
Ni Powder ◽  
Suitable Amount ◽  
Composite Pipes

The design on joining of metal and ceramics in composite pipes fabricated by the SHS metallurgical process is carried on with adding (TiO2 +Al+C+Ni) subsystem in(CrO3+Al) system, and the composite pipes with three-layer structure of steel substrate, intermediate alloy and lined ceramics are fabricated with low cost and high performance. Combustion determination and mechanical test indicate that adding suitable amount of Ni powder in combustion system rather than (NiO+Al) subsystem can cause combustion behavior of a whole system and volume fraction of the carbides to be controlled easily, and is beneficial to improve joining of the intermediate alloy and steel substrate, causing compression strength and compression shear strength of the composite pipes to be increased greatly.

The study of adhesion between steel substrate, primer, and char of intumescent fire retardant coating

2019 ◽  
Vol 127 ◽  
pp. 181-193 ◽  
Author(s):  
W.C. Puspitasari ◽  
Faiz Ahmad ◽  
Sami Ullah ◽  
Patthi Hussain ◽  
Puteri S.M. Megat-Yusoff ◽  
...  
Keyword(s):  
Steel Substrate ◽  
Fire Retardant

Third generation of advanced high-strength steels: Processing routes and properties

2016 ◽  
Vol 233 (2) ◽  
pp. 209-238 ◽  
Author(s):  
Tarun Nanda ◽  
Vishal Singh ◽  
Virender Singh ◽  
Arnab Chakraborty ◽  
Sandeep Sharma
Keyword(s):  
Automobile Industry ◽  
Second Generation ◽  
Low Cost ◽  
High Strength Steels ◽  
High Strength ◽  
Cost Effective ◽  
Processing Route ◽  
Third Generation ◽  
Specific Strength ◽  
Advanced High Strength Steels

The automobile industry is presently focusing on processing of advanced steels with superior strength–ductility combination and lesser weight as compared to conventional high-strength steels. Advanced high-strength steels are a new class of materials to meet the need of high specific strength while maintaining the high formability required for processing, and that too at reasonably low cost. First and second generation of advanced high-strength steels suffered from some limitations. First generation had high strength but low formability while second generation possessed both strength and ductility but was not cost effective. Amongst the different types of advanced high-strength steels grades, dual-phase steels, transformation-induced plasticity steels, and complex phase steels are considered as very good options for being extended into third generation advanced high-strength steels. The present review presents the various processing routes for these grades developed and discussed by different authors. A novel processing route known as quenching and partitioning route is also discussed. The review also discusses the resulting microstructures and mechanical properties achieved under various processing conditions. Finally, the key findings with regards to further research required for the processing of advanced high-strength steels of third generation have been discussed.

Study on fire retardant mechanism of nano-LDHs in intumescent system

2007 ◽  
Vol 50 (3) ◽  
pp. 392-396 ◽  
Author(s):  
ZeJiang Zhang ◽  
Bin Lan ◽  
XiuJuan Mei ◽  
ChengHua Xu
Keyword(s):  
Fire Retardant ◽  
Intumescent System

scholarly journals Preliminary Characterization of Three Metallurgical Bauxite Residue Samples

2021 ◽  
Vol 5 (1) ◽  
pp. 66
Author(s):  
Panagiotis Angelopoulos ◽  
Maria Georgiou ◽  
Paschalis Oustadakis ◽  
Maria Taxiarchou ◽  
Hakan Karadağ ◽  
...  
Keyword(s):  
Low Cost ◽  
Bauxite Residue ◽  
Raw Material ◽  
Morphological Observation ◽  
Critical Metals ◽  
Alumina Production ◽  
Preliminary Characterization ◽  
Fine Grained ◽  
Extraction And Separation ◽  
Bulk Chemical

Bauxite Metallurgical Residue (BR) is a highly alkaline and very fine-grained by-product of the Bayer process for alumina production. Its huge global annual production has resulted in increasing accumulation of BR, causing deposition problems and serious environmental issues. RM contains oxides and salts of the main elements Fe, Al, Ca, Na, Si, Ti, and rare earths—REEs (Sc, Nd, Y, La, Ce, Ds)—many of which have been categorised by EU as critical metals (CMs). The valorisation of BR as a low-cost secondary raw material and metal resource could be a route for its reduction, introducing the waste into the economic cycle. REEScue constitutes a research project that aims to instigate the efficient exploitation of European bauxite residues, resulting from alumina production from Greece (MYTILINEOS SA), Turkey (ETI Aluminium), and Romania (ALUM SA), containing appreciable concentrations of scandium and REEs, through the development of a number of innovative extraction and separation technologies that can efficiently address the drawbacks of the existing solution. The consortium consists of three alumina producers from Greece (MYTILINEOS SA), Turkey (ETI Aluminium), and Romania (ALUM SA) and two academic partners from Greece (National Technical University of Athens) and Turkey (Necmettin Erbacan University). We present preliminary characterization results of three different BR samples that originate from the three aluminium industries, in respect of bulk chemical analysis (XRF, ICP), mineralogical investigation (XRD), and morphological observation through microscopy.

scholarly journals Natural and Modified Clays for the Removal of Cationic Dye from Water

2020 ◽  
Vol 24 (1) ◽  
pp. 562-579
Author(s):  
Asma Behilil ◽  
Driss Lancene ◽  
Brahim Zahraoui ◽  
Meriem Belhachemi ◽  
Houcine Benmehdi ◽  
...  
Keyword(s):  
Low Cost ◽  
Scientific Work ◽  
Exchange Capacity ◽  
Cationic Dye ◽  
X Ray Diffraction ◽  
Treatment Processes ◽  
Bet Analysis ◽  
Cost Treatment ◽  
Pseudo Second Order ◽  
Bet Theory

Abstract Research and scientific work continue to develop low-cost treatment processes in terms of improving water quality and environmental protection. Oxide of zinc supported in natural clay is synthesized by impregnated method. The role of this modification is to increase the adsorption capacity of a basic dye (Methylene Blue) compared with calcined and natural clays. These samples are characterized by several analytical methods, X-Ray Diffraction (XRD), Thermogravimetric Analysis/Differential Thermal Analysis (TGA/TDA) and Brunauer, Emmett and Teller (BET) theory. The results show that these clays contain three phases, Sericite 2M1, Clinochlore, quartz and the presence of a new phase for the modified clay named zincite. The measured cation exchange capacity (CEC) is 9 cmolc/kg and the BET analysis shows the increase of surface area for these clays, from 9 to 30 m2 g−1. The findings show also that the impregnated clay has a better affinity than others when the kinetics data were well fitted by the pseudo-second-order. The adsorption capacities calculated using Langmuir equation of MB onto natural, calcined and impregnated clays are 154.0, 139.6 and 158.1 mg/g, respectively. The thermodynamic data showed that the adsorption of MB on these samples were exothermic. From this study, it can be concluded that these clays are efficacious materials for cationic dye removal from wastewater.

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