scholarly journals Fabrication of Natural Flake Graphite/Ceramic Composite Parts with Low Thermal Conductivity and High Strength by Selective Laser Sintering

2020 ◽  
Vol 10 (4) ◽  
pp. 1314
Author(s):  
Haihua Wu ◽  
Kui Chen ◽  
Yafeng Li ◽  
Chaoqun Ren ◽  
Yu Sun ◽  
...  
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Ceramic Composite ◽  
Selective Laser Sintering ◽  
High Strength ◽  
Laser Sintering ◽  
Post Processing ◽  
Composite Part ◽  
Low Thermal Conductivity ◽  
Powder Composition

The 3D graphite/ceramic composite prototyping parts directly prepared by selective laser sintering (SLS) were porous, which led to poor strength and low thermal conductivity. In order to obtain low thermal conductivity and high strength, its thermal conductivity and compressive strength were adjusted by changing the mixture powder composition and adding post-processing. The result showed that the addition of silicon powder in the mixture powder could significantly improve the compressive strength and thermal conductivity. The addition of expanded graphite was beneficial to the formation of the closed pores in the matrix, which slightly reduced the compressive strength but significantly reduced the thermal conductivity. The 3D graphite/ceramic composite part showed an order of magnitude improvement in compressive strength (from 1.25 to 13.87 MPa) but relatively small change in thermal conductivity (from 1.40 to 2.12 W·m−1K−1) and density (from 0.53 to 1.13 g·cm−3) by post-processing. Reasonable mixture powder composition and post-processing were determined and realized the possibility of fabricating a 3D graphite/ceramic composite part with low thermal conductivity but high compressive strength. Furthermore, it could be used for the repeated casting of steel castings, and through the comparative analysis of casting defects, the prepared graphite/ceramic composite part was expected to replace water glass sand mold.

MEEHANITE GB300

Alloy Digest ◽  
2020 ◽  
Vol 69 (11) ◽  
Keyword(s):  
Thermal Conductivity ◽  
Tensile Strength ◽  
Compressive Strength ◽  
Gray Cast Iron ◽  
High Strength ◽  
Heat Treating ◽  
Spheroidal Graphite ◽  
Cast Irons ◽  
Test Pieces ◽  
Temperature Performance

Abstract Meehanite GB300 is a pearlitic gray cast iron that has a minimum tensile strength of 300 MPa (44 ksi), when determined on test pieces machined from separately cast, 30 mm (1.2 in.) diameter test bars. This grade exhibits high strength while still maintaining good thermal conductivity and good machinability. It is generally used for applications where the thermal conductivity requirements preclude the use of other higher-strength materials, such as spheroidal graphite cast irons, which have inferior thermal properties. This datasheet provides information on physical properties, hardness, tensile properties, and compressive strength as well as fatigue. It also includes information on low and high temperature performance as well as heat treating, machining, and joining. Filing Code: CI-75. Producer or source: Meehanite Metal Corporation.

Simulation and Characterization of Nanoparticle Thermal Conductivity for a Microscale Selective Laser Sintering System

2021 ◽  
Author(s):  
Joshua Grose ◽  
Obehi G. Dibua ◽  
Dipankar Behera ◽  
Chee S. Foong ◽  
Michael Cullinan
Keyword(s):  
Thermal Conductivity ◽  
Selective Laser Sintering ◽  
Primary Source ◽  
Laser Sintering ◽  
Metal Nanoparticle ◽  
Feature Size ◽  
Cad Models ◽  
Minimum Feature Size ◽  
Geometric Arrangements ◽  
Thermal Simulations

Abstract Additive Manufacturing (AM) technologies are often restricted by the minimum feature size of parts they can repeatably build. The microscale selective laser sintering (μ-SLS) process, which is capable of producing single micron resolution parts, addresses this issue directly. However, the unwanted dissipation of heat within the powder bed of a μ-SLS device during laser sintering is a primary source of error that limits the minimum feature size of the producible parts. A particle scale thermal model is needed to characterize the thermal properties of the nanoparticles undergoing sintering and allow for the prediction of heat affected zones (HAZ) and the improvement of final part quality. Thus, this paper presents a method for the determination of the effective thermal conductivity of metal nanoparticle beds in a microscale selective laser sintering process using finite element simulations in ANSYS. CAD models of nanoparticle groups at various timesteps during sintering are developed from Phase Field Modeling (PFM) output data, and steady state thermal simulations are performed on each group. The complete simulation framework developed in this work is adaptable to particle groups of variable sizes and geometric arrangements. Results from the thermal models are used to estimate the thermal conductivity of the copper nanoparticles as a function of sintering duration.

scholarly journals Ultralight open cell polymer sponges with advanced properties by PPX CVD coating

2016 ◽  
Vol 7 (15) ◽  
pp. 2759-2764 ◽  
Author(s):  
Gaigai Duan ◽  
Shaohua Jiang ◽  
Tobias Moss ◽  
Seema Agarwal ◽  
Andreas Greiner
Keyword(s):  
Thermal Conductivity ◽  
Contact Angle ◽  
Compressive Strength ◽  
Water Contact Angle ◽  
Compression Strength ◽  
Water Contact ◽  
Open Cell ◽  
Dry Ice ◽  
Low Thermal Conductivity ◽  
Hydrophobic Polymer

Ultralight hydrophobic polymer sponges with enhanced compressive strength prepared by electrospinning and PPX coating showed tuneable density, compression strength, and water contact angle, and low thermal conductivity. On holding a piece of such a sponge in hand, one does not feel the cold from dry ice.

scholarly journals A Study on the Thermal Properties of High-Strength Concrete Containing CBA Fine Aggregates

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1493 ◽  
Author(s):  
In-Hwan Yang ◽  
Jihun Park
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Thermal Properties ◽  
Ultrasonic Velocity ◽  
High Strength Concrete ◽  
High Strength ◽  
Unit Weight ◽  
Test Results ◽  
Strength Concrete ◽  
Fine Aggregates

The thermal conductivity of concrete is a key factor for efficient energy consumption in concrete buildings because thermal conductivity plays a significant role in heat transfer through concrete walls. This study investigated the effects of replacing fine aggregates with coal bottom ash (CBA) and the influence of curing age on the thermal properties of high-strength concrete with a compressive strength exceeding 60 MPa. The different CBA aggregate contents included 25%, 50%, 75%, and 100%, and different curing ages included 28 and 56 days. For concrete containing CBA fine aggregate, the thermal and mechanical properties, including the unit weight, thermal conductivity, compressive strength, and ultrasonic velocity, were measured. The experimental results reveal that the unit weight and thermal conductivity of the CBA concrete were highly dependent on the CBA content. The unit weight, thermal conductivity, and compressive strength of the concrete decreased as the CBA content increased. Relationships between the thermal conductivity and the unit weight, thermal conductivity and compressive strength of the CBA concrete were proposed in the form of exponential functions. The equations proposed in this study provided predictions that were in good agreement with the test results. In addition, the test results show that there was an approximately linear relationship between the thermal conductivity and ultrasonic velocity of the CBA concrete.

Preparation of high-strength Si3N4 antenna window using selective laser sintering

2021 ◽  
Author(s):  
Kejie Wang ◽  
Chonggao Bao ◽  
Chengyu Zhang ◽  
Yinghong Li ◽  
Rongzhen Liu ◽  
...  
Keyword(s):  
Selective Laser Sintering ◽  
High Strength ◽  
Laser Sintering

A Study on Chemical Foaming Geopolymer Building Materials

2013 ◽  
Vol 853 ◽  
pp. 202-206 ◽  
Author(s):  
Tsung Yin Yang ◽  
Chuan Chi Chien
Keyword(s):  
Thermal Conductivity ◽  
Compressive Strength ◽  
Sound Absorption ◽  
Building Materials ◽  
Reaction Rate ◽  
Hydrogen Gas ◽  
Aluminum Powders ◽  
Foaming Agents ◽  
Low Thermal Conductivity ◽  
Base Solution

Zinc and aluminum powders were used as foaming agents and organosilane was innovatively used as a modifier to synthesize a foamed geopolymer. The produced foamed geopolymer with enhanced compressive strength and low thermal conductivity is an ideal material for fire protection, sound absorption and thermal insulation. The low thermal conductivity was achieved by increasing the porosity in the foamed geopolymer and the enhanced compressive strength was realized by adding the modifier. The pore numbers in the foamed geopolymer were greatly increased by releasing the hydrogen gas, which was produced from the chemical reaction of zinc and aluminum powders in a base solution. The modifier decreased the foaming reaction rate and generated homogeneously-distributed small pores in the foamed geopolymer with improved compressive strength.

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