scholarly journals System Design and Energy Management for a Fuel Cell/Battery Hybrid Forklift

Energies ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 3440 ◽  
Author(s):  
Zhiyu You ◽  
Liwei Wang ◽  
Ying Han ◽  
Firuz Zare

Electric forklifts, dominantly powered by lead acid batteries, are widely used for material handling in factories, warehouses, and docks. The long charging time and short working time characteristics of the lead acid battery module results in the necessity of several battery modules to support one forklift. Compared with the cost and time consuming lead acid battery charging system, a fuel cell/battery hybrid power module could be more convenient for a forklift with fast hydrogen refueling and long working time. In this paper, based on the characteristics of a fuel cell and a battery, a prototype hybrid forklift with a fuel cell/battery hybrid power system is constructed, and its hardware and software are designed in detail. According to the power demand of driver cycles and the state of charge (SOC) of battery, an energy management strategy based on load current following for the hybrid forklift is proposed to improve system energy efficiency and dynamic response performance. The proposed energy management strategy will fulfill the power requirements under typical driving cycles, achieve reasonable power distribution between the fuel cell and battery and, thus, prolong its continuous working time. The proposed energy management strategy is implemented in the hybrid forklift prototype and its effectiveness is tested under different operating conditions. The results show that the forklift with the proposed hybrid powered strategy has good performance with different loads, both lifting and moving, in a smooth and steady way, and the output of the fuel cell meets the requirements of its output characteristics, its SOC of battery remaining at a reasonable level.

Energies ◽  
2020 ◽  
Vol 13 (2) ◽  
pp. 428
Author(s):  
Bin Tang ◽  
Di Zhang ◽  
Haobin Jiang ◽  
Yinqiu Huang

The traditional vehicle power supply is unable to meet the power requirement of electric power steering system (EPS) in heavy-duty vehicles at low speeds. A novel EPS with hybrid power supply (HP-EPS) is constructed in this paper, and a new optimized rule-based energy management strategy of hybrid power supply system is designed. The strategy determines the power distribution of the vehicle power supply (VPS) and super capacitor (SC), as well as the charging or discharging of SC. Furthermore, to minimize the output current fluctuation of the VPS, the optimization model of parameters in the strategy is established and the particle swarm optimization algorithm (PSO) algorithm is applied to optimize the rules in the energy management strategy. The verification for the designed energy management strategy is carried out in MATLAB/Simulink and results show that the output current peak of VPS decreases by 33% and its fluctuation depresses significantly. In addition, the SC is charged timely and fast, which is beneficial to guarantee enough state of charge (SOC) of SC. In conclusion, the optimized rule-based energy management strategy used for the HP-EPS system can meet the current requirement of EPS and effectively reduce the peak and fluctuation of the VPS output current.


Energies ◽  
2019 ◽  
Vol 13 (1) ◽  
pp. 136
Author(s):  
Tri Cuong Do ◽  
Hoai Vu Anh Truong ◽  
Hoang Vu Dao ◽  
Cong Minh Ho ◽  
Xuan Dinh To ◽  
...  

The authors wish to make the following correction to this paper [...]


Energies ◽  
2020 ◽  
Vol 13 (13) ◽  
pp. 3387 ◽  
Author(s):  
Hoai Vu Anh Truong ◽  
Hoang Vu Dao ◽  
Tri Cuong Do ◽  
Cong Minh Ho ◽  
Xuan Dinh To ◽  
...  

By replacing conventional supplies such as fossil fuels or internal combustion engines (ICEs), this paper presents a new configuration of hybrid power sources (HPS) based on the integration of a proton-exchange membrane fuel cell (PEMFC) with batteries (BATs) and supercapacitors (SCs) for hydraulic excavators (HEs). In contrast to conventional architectures, the PEMFC in this study functions as the main power supply, whereas the integrated BAT–SC is considered as an auxiliary buffer. Regarding shortcomings existing in the previous approaches, an innovative energy management strategy (EMS) was designed using a new mapping fuzzy logic control (MFLC) for appropriate power distribution. Comparisons between the proposed strategy with available approaches are conducted to satisfy several driving cycles with different load demands and verify the strategy’s effectiveness. Based on the simulation results, the efficiency of the PEMFC when using the MFLS algorithm increased up to 47% in comparison with the conventional proposed EMS and other approaches. With the proposed strategy, the HPS can be guaranteed to not only sufficiently support power to the system even when the endurance process or high peak power is required, but also extend the lifespan of the devices and achieves high efficiency.


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