scholarly journals H2-Based Processes for Fe and Al Recovery from Bauxite Residue (Red Mud): Comparing the Options

2021 ◽  
Vol 5 (1) ◽  
pp. 45
Author(s):  
Stergi Kapelari ◽  
Platon N. Gamaletsos ◽  
Tom Van Der Donck ◽  
Yiannis Pontikes ◽  
Bart Blanpain

To tackle the challenge of bauxite residue (BR), generated during the alumina production, as well as to recover some of its metal content, three combinatory H2-based processes were utilized. Firstly, Greek BR was mixed with NaOH to produce water soluble Na-aluminates and was roasted under pure H2 gas in order to reduce the Fe+3 content. Then the first process combined water leaching and magnetic separation, the second water leaching and melting and the last included wet magnetic separation. The water media resulted in the dissolution of Na-aluminate phases and the production of Al, Na-ion rich leachates. From these, pregnant leaching solutions recovery of Al was 78%, 84% and for the third case it reached 91%. Concerning Na recovery, it could reach 94%. Both melting process and magnetic separation aimed for Fe recovery from the material. The former case however still needs to be optimized, here its concept is introduced. The magnetic fraction, after the dry magnetic separation, varied in Fe content from 31.57 wt.% to 38.50 wt.%, while after the wet magnetic separation it reached 31.85 wt.%.

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1571
Author(s):  
Pavel Grudinsky ◽  
Dmitry Zinoveev ◽  
Denis Pankratov ◽  
Artem Semenov ◽  
Maria Panova ◽  
...  

Red mud is an iron-containing waste of alumina production with high alkalinity. A promising approach for its recycling is solid-phase carbothermic roasting in the presence of special additives followed by magnetic separation. The crucial factor of the separation of the obtained iron metallic particles from gangue is sufficiently large iron grains. This study focuses on the influence of Na2SO4 addition on iron grain growth during carbothermic roasting of two red mud samples with different (CaO + MgO)/(SiO2 + Al2O3) ratio of 0.46 and 1.21, respectively. Iron phase distribution in the red mud and roasted samples were investigated in detail by Mössbauer spectroscopy method. Based on thermodynamic calculations and results of multifactorial experiments, the optimal conditions for the roasting of the red mud samples with (CaO + MgO)/(SiO2 + Al2O3) ratio of 0.46 and 1.21 were duration of 180 min with the addition of 13.65% Na2SO4 at 1150 °C and 1350 °C followed by magnetic separation that led to 97% and 83.91% of iron recovery, as well as 51.6% and 83.7% of iron grade, respectively. The mechanism of sodium sulfate effect on iron grain growth was proposed. The results pointed out that Na2SO4 addition is unfavorable for the red mud carbothermic roasting compared with other alkaline sulfur-free additives.


2020 ◽  
Vol 16 (4) ◽  
pp. 110-120
Author(s):  
Renata Silva Canuto de Pinho ◽  
Bruna Canabarro Pozzebon ◽  
Ketlen Raisa Rey Rodrigues ◽  
Renata Bolacel Arns ◽  
Cezario Almeida Alves ◽  
...  

Sclerotinia sclerotiorumis one of the main pathogens of soybean crop, reducing crop yield potential and causing losses of up to 37%. Because it is a soil inhabitant, its management is difficult. However, the adoption of alternative methods, such as the use of antagonists, may help reduce the pathogen inoculum. Thus, the objective of this work was to select native soybean rhizobacteria and to verify the potential of in vitroantagonism against Sclerotinia sclerotiorum, as well as the effect of these isolates on the germination and vegetative developmentof soybean seedlings. For this, tests of inhibition and mycelial growth rate index, production of volatile compounds, production of rhizobacterial metabolites and vegetative development of soybean seedlings were conducted.With respect to antagonism, I1, U4, M6, M8 and U13 isolates were the most effective. For the production of volatile compounds by the overlapping plate method, isolates M8, M10, M9, I1, M6 and U4 had the largest reductions in pathogen mycelial growth. For the ability of isolates to produce water-soluble metabolites in culture medium, it was found that isolates I1, M3, M6 and U13 were the most effective. For the vegetative development of soybean seedlings, except for the root length, in which the isolates M8, I14, M9, I1, M6 and M10 provided the largest increases in root size, the other variables did not show significant increases when compared with the witness.In general, isolates M8, M10, M9, I1, M6 and U4 are effective in inhibiting mycelial growth of Sclerotinia sclerotiorum, produce volatile organic compounds that help control the pathogen, however, they do not show significant increases in the vegetative development of soybean seedlings.


2021 ◽  
Vol 5 (1) ◽  
pp. 66
Author(s):  
Panagiotis Angelopoulos ◽  
Maria Georgiou ◽  
Paschalis Oustadakis ◽  
Maria Taxiarchou ◽  
Hakan Karadağ ◽  
...  

Bauxite Metallurgical Residue (BR) is a highly alkaline and very fine-grained by-product of the Bayer process for alumina production. Its huge global annual production has resulted in increasing accumulation of BR, causing deposition problems and serious environmental issues. RM contains oxides and salts of the main elements Fe, Al, Ca, Na, Si, Ti, and rare earths—REEs (Sc, Nd, Y, La, Ce, Ds)—many of which have been categorised by EU as critical metals (CMs). The valorisation of BR as a low-cost secondary raw material and metal resource could be a route for its reduction, introducing the waste into the economic cycle. REEScue constitutes a research project that aims to instigate the efficient exploitation of European bauxite residues, resulting from alumina production from Greece (MYTILINEOS SA), Turkey (ETI Aluminium), and Romania (ALUM SA), containing appreciable concentrations of scandium and REEs, through the development of a number of innovative extraction and separation technologies that can efficiently address the drawbacks of the existing solution. The consortium consists of three alumina producers from Greece (MYTILINEOS SA), Turkey (ETI Aluminium), and Romania (ALUM SA) and two academic partners from Greece (National Technical University of Athens) and Turkey (Necmettin Erbacan University). We present preliminary characterization results of three different BR samples that originate from the three aluminium industries, in respect of bulk chemical analysis (XRF, ICP), mineralogical investigation (XRD), and morphological observation through microscopy.


Author(s):  
О. Sherstoboeva ◽  
А. Krzyhanivsky ◽  
А. Bunas

Antagonistic microorganisms, producing bactericidal and fungicidal substances, spread in space and occupy various ecological niches. Antagonistic action of microorganisms can be combined with a number of other properties that can be used by humans for their own purposes. Microorganisms — agents of biological products often have a multifunctional effect on the components of the agroecosystem, which under the influence of various environmental factors could have positive and negative consequences. The aim of the study was to study the effect of new highly active entomopathogenic strains of Bacillus thuringiensis on non-target objects — components of the biocenosis of the apple orchard. When developing technologies for biocontrol of the number of apple trees pests using B. thuringiensis revealed an additional positive protective effect — reducing the number of pathogens of fungal diseases on the leaf surface. Treatment of apple leaves with a liquid culture of strain B. thuringiensis 0376 after 72 hours of application reduced the number of scab of Fusicladium dendriticum by 7 times, and the pathogen of monolisis of Monilia fructigena — 9 times. Strain B. thuringiensis 0371 showed the highest level of antagonism, because in vitro completely inhibited the growth and development of micromycetes on the surface of the nutrient medium. On the leaf surface, the application of culture strain 0371 reduced the number of Fusicladium dendriticum by 92%, and Monilia fructigena — by 86% after 72 hours of treatment. In a field experiment when treating apple trees with a culture of this strain, scab development decreased by 7.1%. Strain B. thuringiensis 787 did not show antagonism against phytopathogenicmicromycetes during co-cultivation on nutrient medium, which may be explained by its inability to produce water-soluble exotoxin, in contrast to strains of B. thuringiensis, which are antagonists of scab and apple monolisis. Strain B. thuringiensis 0371 requires further research and development of its formulations, because it is promising for the creation of a complex biological product with insect-fungicidal properties for use in ecological and agriculture friendly technologies.


2021 ◽  
Vol 874 ◽  
pp. 45-49
Author(s):  
Ihsan Arifin ◽  
Grandprix Thomryes Marth Kadja ◽  
Cynthia L. Radiman

Enhanced Oil Recovery (EOR) is a promising technology for increasing crude oil production, especially from old wells. Polymer flooding is one of the techniques used in EOR in which the water-soluble polymer is added to increase the viscosity of the injected fluid. However, this technique has not been implemented in Indonesia due to the unavailability of locally-synthesized polymers. Therefore, this research aims to synthesize polyacrylamides and their partially-hydrolyzed derivatives and to study the possibility of their utilization for the EOR application. Various polymerization conditions using potassium persulfate (KPS) as initiators have been realized and the resulting polymers were characterized using FTIR spectroscopy and rheology measurement. It was found that higher monomer concentration resulted in higher viscosity-average molecular weight of polyacrylamide. Further study revealed that the hydrolysis of polyacrylamide by alkaline solution significantly increased the viscosity of 1000 ppm solution from 1.5 to 145.40 cP at room temperature, which is comparable to one of the commercial products. These results showed that the simple synthesis and hydrolysis method could be effectively used to produce water-soluble polymers for the EOR application.


Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1124
Author(s):  
Dawei Yu ◽  
Fuhui Cui ◽  
Yunxiang Cong ◽  
Chunxi Zhang ◽  
Qinghua Tian ◽  
...  

Metallurgical processing of low-grade manganese ore with high iron content is gaining increasing attention due to the gradual depletion of high-grade Mn ores, amid the difficulties in its efficient extraction for both Mn and Fe values in an environmentally-friendly manner. Attempting to tackle the difficulties, this paper describes an innovative process for selectively chlorinating and reducing the high-Fe manganese ore in a simultaneous manner, aiming to produce water-soluble MnCl2 and metallic Fe. After pre-mixing with carbonaceous reductant, CaCl2 and MgCl2 as the chlorinating agent, the Mn ore was heated at 1000 °C. As much as 89.4% Mn can be chlorinated in its water-soluble form, with dissolution of only 3.0% Fe. The presence of CaCl2 during carbothermic reduction resulted in significant promotion in both the Fe reduction rate and formation of large metallic Fe particles due to the segregation effect, facilitating subsequent separation. Selective Mn chlorination by MgCl2 took place with or without the involvement of SiO2, forming MgSiO4 or MgO, respectively.


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