scholarly journals Experimental and Numerical Investigation of the ECAP Processed Copper: Microstructural Evolution, Crystallographic Texture and Hardness Homogeneity

Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 607
Author(s):  
A. I. Alateyah ◽  
Mohamed M. Z. Ahmed ◽  
Yasser Zedan ◽  
H. Abd El-Hafez ◽  
Majed O. Alawad ◽  
...  
Keyword(s):  
Grain Size ◽  
Equal Channel Angular Pressing ◽  
Cross Section ◽  
Room Temperature ◽  
Pure Copper ◽  
High Density ◽  
Ecap Processing ◽  
Heterogeneous Distribution ◽  
Angular Pressing ◽  
Average Grain Size

The current study presents a detailed investigation for the equal channel angular pressing of pure copper through two regimes. The first was equal channel angular pressing (ECAP) processing at room temperature and the second was ECAP processing at 200 °C for up to 4-passes of route Bc. The grain structure and texture was investigated using electron back scattering diffraction (EBSD) across the whole sample cross-section and also the hardness and the tensile properties. The microstructure obtained after 1-pass at room temperature revealed finer equiaxed grains of about 3.89 µm down to submicrons with a high density of twin compared to the starting material. Additionally, a notable increase in the low angle grain boundaries (LAGBs) density was observed. This microstructure was found to be homogenous through the sample cross section. Further straining up to 2-passes showed a significant reduction of the average grain size to 2.97 µm with observable heterogeneous distribution of grains size. On the other hand, increasing the strain up to 4-passes enhanced the homogeneity of grain size distribution. The texture after 4-passes resembled the simple shear texture with about 7 times random. Conducting the ECAP processing at 200 °C resulted in a severely deformed microstructure with the highest fraction of submicron grains and high density of substructures was also observed. ECAP processing through 4-passes at room temperature experienced a significant increase in both hardness and tensile strength up to 180% and 124%, respectively.

Microstructure and Tensile Properties of a Mg-Zn-Y-Zr Alloy Containing Quasicrystal Phase Processed by Equal Channel Angular Pressing

2007 ◽  
Vol 353-358 ◽  
pp. 595-598 ◽  
Author(s):  
Shi Wei Xu ◽  
Ming Yi Zheng ◽  
Xiao Guang Qiao ◽  
Wei Min Gan ◽  
Kun Wu ◽  
...  
Keyword(s):  
Grain Size ◽  
Tensile Strength ◽  
Equal Channel Angular Pressing ◽  
Ecap Processing ◽  
Angular Pressing ◽  
Average Grain Size ◽  
Texture Modification ◽  
The Matrix ◽  
Elongation To Failure ◽  
Zr Alloy

Equal channel angular pressing (ECAP) was performed on extruded Mg-Zn-Y-Zr (Mg-5.0wt%Zn-0.9wt%Y-0.2wt%Zr) alloy at 300 oC. After 8 ECAP passes, average grain size of the alloy was reduced to about 1.4 μm, and the quasicrystalline phases were broken and dispersed in the matrix. In addition, nano- quasicrystallines were precipitated from the matrix during ECAP processing. After ECAP, the elongation to failure of the extruded material was significantly improved. Only after 2 ECAP passes, the elongation to failure was 29%, and after 8 ECAP passes, it reached 35%, which was three times larger than that of the as-extruded alloy. However, both yield strength and ultimate tensile strength were decreased with the increasing ECAP passes, which was considered to be resulted from the {0002} basal plane texture modification during ECAP.

Microstructures and Mechanical Properties of AZ61 Mg Alloy Processed by Equal Channel Angular Pressing

2012 ◽  
Vol 468-471 ◽  
pp. 2124-2127 ◽  
Author(s):  
Shao Feng Zeng ◽  
Kai Huai Yang ◽  
Wen Zhe Chen
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Equal Channel Angular Pressing ◽  
Uniform Elongation ◽  
Considerable Decrease ◽  
Angular Pressing ◽  
Az61 Magnesium Alloy ◽  
Average Grain Size ◽  
Microstructures And Mechanical Properties ◽  
Bimodal Grain Size

Equal channel angular pressing (ECAP) was applied to a commercial AZ61 magnesium alloy for up to 8 passes at temperatures as low as 473K. Microstructures and mechanical properties of as-received and ECAP deformed samples were investigated. The microstructure was initially not uniform with a “bimodal” grain size distribution but became increasingly homogeneous with further ECAP passes and the average grain size was considerably reduced from over 26 μm to below 5 μm. The ultimate tensile strength (UTS) decreases clearly after one pass, but increases significantly up to two passes, and then continuously slowly decreases up to six passes, and again increases slightly up to eight passes. In contrast, the uniform elongation increased significantly up to 3 passes, followed by considerable decrease up to 8 passes. These observations may be attributed to combined effects of grain refinement and texture development.

Processing of Copper by Equal Channel Angular Pressing (ECAP) – Microstructure Investigations

2015 ◽  
Vol 641 ◽  
pp. 286-293
Author(s):  
Beata Leszczyńska-Madej ◽  
Maria W. Richert ◽  
Agnieszka Hotloś ◽  
Jacek Skiba
Keyword(s):  
Equal Channel Angular Pressing ◽  
Room Temperature ◽  
Subgrain Size ◽  
Pure Copper ◽  
Shear Bands ◽  
Angular Pressing ◽  
Ecap Process ◽  
Transmission Electron ◽  
Different Types ◽  
Diffraction Patterns

The present study attempts to apply Equal-Channel Angular Pressing (ECAP) to 99.99% pure copper. ECAP process was realized at room temperature for 4, 8 and 16 passes through route BC using a die having angle of 90°. The microstructure of the samples was investigated by means both light and transmission electron microscopy. Additionally the microhardness was measured and statistical analysis of the grains and subgrains was performed. Based on Kikuchi diffraction patterns misorientation was determined. There were some different types of bands in the microstructure after deformation. The shear bands, bands and in the submicron range the microshear bands and microbands are a characteristic feature of the microstructure of copper. Also characteristic was increasing of the number of bands with increasing of deformation and mutually crossing of the bands. The intersection of a bands and microbands leads to the formation of new grains with the large misorientation angle. The measured grain/subgrain size show, that the grain size is maintained at a similar level after each stage of deformation and is equal to d = 0.25 – 0.32 μm.

Strength of Commercial Aluminum Alloys after Equal Channel Angular Pressing and Post-ECAP Processing

2006 ◽  
Vol 114 ◽  
pp. 91-96 ◽  
Author(s):  
Maxim Yu. Murashkin ◽  
M.V. Markushev ◽  
Julia Ivanisenko ◽  
Ruslan Valiev
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Aluminum Alloys ◽  
Ultimate Tensile Strength ◽  
Equal Channel Angular Pressing ◽  
Room Temperature ◽  
Solution Treatment ◽  
Ecap Processing ◽  
Angular Pressing

The effects of equal channel angular pressing (ECAP), further heat treatment and rolling on the structure and room temperature mechanical properties of the commercial aluminum alloys 6061 (Al-0.9Mg-0.7Si) and 1560 (Al-6.5Mg-0.6Mn) were investigated. It has been shown that the strength of the alloys after ECAP is higher than that achieved after conventional processing. Prior ECAP solution treatment and post-ECAP ageing can additionally increase the strength of the 6061 alloy. Under optimal ageing conditions a yield strength (YS) of 434 MPa and am ultimate tensile strength (UTS) of 470 MPa were obtained for the alloy. Additional cold rolling leads to a YS and UTS of 475 and 500 MPa with 8% elongation. It was found that the post-ECAP isothermal rolling of the 1560 alloy resulted in the formation of a nano-fibred structure and a tensile strength (YS = 540 MPa and UTS = 635 MPa) that has never previously been observed in commercial non-heat treatable alloys.

Grain Refinement and Dispersion Precipitation of I-Phase in Mg-Zn-Y Alloy Processed by ECAP

2010 ◽  
Vol 667-669 ◽  
pp. 593-598
Author(s):  
Guang Hui Min ◽  
Hong Wei Cui ◽  
Qing Liang Lu ◽  
Pan Gao ◽  
Hua Shun Yu
Keyword(s):  
Grain Size ◽  
Grain Refinement ◽  
Equal Channel Angular Pressing ◽  
Icosahedral Quasicrystal ◽  
Shear Effect ◽  
Ecap Processing ◽  
Angular Pressing ◽  
Optical Images

Equal channel angular pressing (ECAP) has been conducted on as-extruded Mg-Zn-Y alloy containing quasicrystal phase at a temperature of 523 K. The optical images indicate that after 8 ECAP passes through route BA, the grain size of the extruded alloy is decreased sharply; and the coarse eutectic icosahedral quasicrystal phases (I- phases) are broken and dispersed in the alloy; and the distributions of Zn and Y elements become more homogeneous. These can be attributed to the shear effect during the ECAP processing. TEM micrographs show the grain refinement, the evolution of broken and dispersed I- phases and dispersion precipitation of nano I-phases during 1- ,4- and 8- pass ECAPed Mg-Zn-Y alloy. And the mechanism of grain refinement is also discussed.

Grain Refinement of Copper Alloys by Equal Channel Angular Pressing

2004 ◽  
Vol 449-452 ◽  
pp. 177-180 ◽  
Author(s):  
Cha Yong Lim ◽  
Jae Hyuck Jung ◽  
Seung Zeon Han
Keyword(s):  
Grain Size ◽  
Equal Channel Angular Pressing ◽  
Copper Alloys ◽  
Metallic Materials ◽  
Fine Grained ◽  
Angular Pressing ◽  
Fine Grain ◽  
Transmission Electron ◽  
Ultrafine Grained ◽  
Average Grain Size

The equal channel angular pressing (ECAP) is one of the methods to refine the grain size of metallic materials. This study investigates the effect of ECAP process on the formation of the fine grain size in oxygen free Cu and Cu alloys. The average grain size has been refined from 150 µm before ECAP to 300 nm. Microstructure was analyzed by transmission electron micrography (TEM). The diffraction pattern of the selected area confirmed the formation of ultrafine-grained structure with high angle grain boundaries after 8 cycles of ECAP. Mechanical properties such as microhardness and tensile properties of the ultra-fine grained copper materials have been investigated.

Microstructure and Mechanical Properties of Mg96Y3Zn1 Alloy Processed by Equal Channel Angular Pressing

2011 ◽  
Vol 682 ◽  
pp. 49-54
Author(s):  
Bin Chen ◽  
Chen Lu ◽  
Dong Liang Lin ◽  
Xiao Qin Zeng
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Tensile Test ◽  
Equal Channel Angular Pressing ◽  
Ultrafine Grains ◽  
Angular Pressing ◽  
Average Grain Size

The Mg96Y3Zn1 alloy processed by equal channel angular pressing has been investigated. It was found that the Mg96Y3Zn1 alloy processed by ECAP obtained ultrafine grains and exhibits excellent mechanical properties. After ECAP, the average grain size of Mg96Y3Zn1 alloy refined to about 400 nm. The highest strengths with yield strength of 381.45MPa and ultimate tensile strength of 438.33MPa were obtained after 2 passes at 623K. It was found that cracks were preferentially initiated and propagated in the interior of X-phase during the tensile test. As a result, the elongation of alloy is decreased with pass number increasing.

scholarly journals Applying Hybrid Equal Channel Angular Pressing (HECAP) to pure copper using optimized Exp.-ECAP die

2021 ◽  
Author(s):  
Serkan Öğüt ◽  
Hasan Kaya ◽  
Aykut Kentli ◽  
Mehmet UÇAR
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Grain Refinement ◽  
Equal Channel Angular Pressing ◽  
Pure Copper ◽  
Mechanical Tests ◽  
Geometric Parameters ◽  
Homogeneous Distribution ◽  
Angular Pressing ◽  
Ecap Process

Abstract Equal channel angular pressing (ECAP), expansion equal channel angular pressing (Exp.-ECAP) and hybrid equal channel angular pressing (HECAP) processes were applied to pure copper specimens within this study. Before the ECAP and HECAP processes, an Exp.-ECAP mold with optimum geometric parameters was produced to be used in these processes. The samples, on which ECAP, Exp.-ECAP and HECAP processes were applied, were subjected to microstructure analysis and mechanical tests, and the effects of these processes were examined. The results obtained showed that the Exp.-ECAP process gave better results in grain refinement and mechanical properties, and the Exp.-ECAP passes applied after the ECAP process within the scope of the HECAP process provided a more homogeneous distribution for grain size and hardness.

scholarly journals Impact of Equal Channel Angular Pressing on Mechanical Behavior and Corrosion Resistance of Hot-Rolled Ti-2Fe-0.1B Alloy

Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5117
Author(s):  
Yanhuai Wang ◽  
Xin Li ◽  
I. V. Alexandrov ◽  
Li Ma ◽  
Yuecheng Dong ◽  
...  
Keyword(s):  
Grain Size ◽  
Corrosion Resistance ◽  
Titanium Alloy ◽  
Mechanical Behavior ◽  
Equal Channel Angular Pressing ◽  
Hot Rolling ◽  
Low Cost ◽  
Angular Pressing ◽  
Average Grain Size ◽  
Hot Rolled

In the present study, the unique bimodal grain size distribution microstructure with the ultrafine substrate and embedded macro grains was fabricated by a traditional hot-rolling process in a novel low-cost Ti-2Fe-0.1B titanium alloy, which possesses a good combination of strength (around 663 MPa) and ductility (around 30%) without any post heat treatment. Meanwhile, the mechanical behavior and corrosion resistance of hot-rolled Ti-2Fe-0.1B alloy after equal channel angular pressing (ECAP) deformation were studied. Results indicated that the average grain size decreased to 0.24 μm after 4 passes ECAP deformation, which led to the enhancement of tensile strength to around 854 MPa and good ductility to around 15%. In addition, corrosion resistance was also improved after ECAP due to the rapid self-repairing and thicker passivation film. Our study revealed that the novel low-cost titanium alloy after hot-rolling and ECAP could be used instead of Ti-6Al-4V in some industrial applications due to similar mechanical behavior and better corrosion resistance.

Influence of SPD by ECAP on Cu Properties

2008 ◽  
Vol 584-586 ◽  
pp. 310-314 ◽  
Author(s):  
Tibor Kvačkaj ◽  
Robert Kočiško ◽  
Michal Besterci ◽  
T. Donič ◽  
Imrich Pokorný ◽  
...  
Keyword(s):  
Grain Size ◽  
Equal Channel Angular Pressing ◽  
Bulk Material ◽  
Cell Structure ◽  
Effective Strain ◽  
Strength Properties ◽  
Structure Evolution ◽  
Plastic Properties ◽  
Angular Pressing ◽  
Average Grain Size

Equal channel angular pressing (ECAP) is a material processing method for developing an ultrafine-grained (UFG) structure by introducing severe plastic deformation (SPD) in a bulk material with no changes in its cross-section. Numerous analytical and numerical studies on equal channel angular pressing have been performed in recent years. The present work focuses on the effects of die geometry width is defined by the angle between two channels Φ, angle on outer corner of die Ψ (or radius R) and angle within internal corner (or radius r) of die on average effective strain after one pass route. Next, there are analyses of strength properties, plastic properties, fracture mechanism, as well as analyses of Cu structure evolution after SPD by ECAP technology, in the paper. The sixteen passes through the ECAP matrix were realized using route C. The following experimental results and their analyses, the biggest increase of strength and microhardness was proved already after 4th pass. Valuation of fracture surfaces shows that after 12th pass plastic fracture is transformed from transcrystalline ductile mixed fracture. After 4th pass, the avarage grain size decreased from initial approximate size 7 µm to 200 nm, whereby the average grain size was changeless after subsequent deformations. Possible mechanism of high-angle boundary nanograins evolution consists of formation of cell structure, subgrains that transform with the increase of deformation into nanograins with big-angle misorientation.

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