scholarly journals An Improved High-Pressure Roll Crusher Model for Tungsten and Tantalum Ores

Minerals ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 483 ◽  
Author(s):  
Hernan Anticoi ◽  
Eduard Guasch ◽  
Sarbast Ahmad Hamid ◽  
Josep Oliva ◽  
Pura Alfonso ◽  
...  

An improved approach is presented to model the product particle size distribution resulting from grinding in high-pressure roll crusher with the aim to be used in standard high-pressure grinding rolls (HPGR). This approach uses different breakage distribution function parameter values for a single particle compression condition and a bed compression condition. Two materials were used for the experiments; altered Ta-bearing granite and a calc-silicate tungsten ore. A set of experiments was performed with constant operative conditions, while varying a selected condition to study the influence of the equipment set-up on the model. The material was comminuted using a previously determined specific pressing force, varying the feed particle size, roll speed and the static gap. A fourth group of experiments were performed varying the specific pressing force. Experimental results show the high performance of the comminution in a high-pressure environment. The static gap was the key in order to control the product particle size. A mathematical approach to predict the product particle size distribution is presented and it showed a good fit when compared to experimental data. This is the case when a narrow particle size fraction feed is used, but the fit became remarkably good with a multi-size feed distribution. However, when varying the specific pressing force in the case of the calc-silicate material, the results were not completely accurate. The hypothesis of simultaneous single particle compression and bed compression for different size ranges and with different parameters of the distribution function was probed and reinforced by various simulations that exchanged bed compression parameters over the single particle compression distribution function, and vice versa.

Minerals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 342
Author(s):  
Holger Lieberwirth ◽  
Lisa Kühnel

Confined bed comminution in high-pressure grinding rollers (HPGRs) and vertical roller mills (VRMs) was previously used preferably for grinding comparably homogeneous materials such as coal or clinker. Meanwhile, it started to complement or even replace tumbling mills in ore beneficiation with ore and gangue particles of rather different breakage behaviors. The selectivity in the comminution of a mixture of particles with different strengths but similar particle size distribution (PSD) of the constituents in a particle bed was investigated earlier. The strength of a material is, however, also a function of particle size. Finer particles tend to be more competent than coarser ones of the same material. In industrial ore processing using confined bed comminution, this effect cannot be neglected but even be exploited to increase efficiency. This paper presents research results on this topic based on experimental investigations with model materials and with natural particles, which were stressed in a piston–die press. It appeared that the comminution result substantially depends on the material characteristics, the composition of the mixture and the PSD of the constituents. Conclusions will be drawn for the future applications of selective comminution in mineral processing.


2021 ◽  
Vol 1031 ◽  
pp. 58-66
Author(s):  
Vitaly Polosin

For the particle size distribution function various forms of exponential models are used to construct models of the properties of dispersed substance. The most difficult stage of applied research is to determine the shape of the particle distribution model. For the particle size distribution function various forms of exponential models are used to construct models of the properties of dispersed substance. The most difficult stage of applied research is to determine the shape of the particle distribution model. The article proposes a uniform model for setting the interval of information uncertainty of non-symmetric particle size distributions. Based on the analysis of statistical and information uncertainty intervals, new shape coefficients of distribution models are constructed, these are the entropy coefficients for shifted and non shifted distributions of the Amoroso family. Graphics of dependence of entropy coefficients of non-symmetrical distributions show that distributions well-known are distinguish at small of the shapes parameters. Also it is illustrated for parameters of the form more than 2 that it is preferable to use the entropy coefficients for the unshifted distributions.The material contains also information measures for the well-known logarithmic normal distribution which is a limiting case of distribution Amorozo.


2011 ◽  
Vol 10 (1-2) ◽  
pp. 39
Author(s):  
A. N. Diógenes ◽  
L. O. E. dos Santos ◽  
C. P. Fernandes

The procedure for obtaining the particle size distribution by visual inspection of a sample involves stereological errors, given the cut of the sample. A cut particle, supposedly spherical, with radius R, will be counted as a circular particle with radius r, r≤R. The difference between r and R depends on how far from the center of the sphere the cut was performed. This introduces errors when the extrapolation of the properties from two to three dimensions during the analysis of a sample. The usual method is to correct the distribution by probabilistic functions, which have large errors. This paper presents a method to reduce the error inherent to this problem. The method is to compute a simulation of the preparation process in a sample whose structure can be described by non-penetrating spheres of various diameters which meet a known probability distribution function, for example, a log-logistic function, or even a constant function. For each distribution radius, a number of spheres is generated and virtually cut, generating a bi-dimensional (2D) distribution. The 2D curves of the spheres distribution obtained in this simulation are compared with that obtained by the experimental procedure and then the parameters of the threedimensional distribution function are adjusted until the 2D curves are similar to the experimental one using the optimization method Simulated Annealing for the curve-fitting. In future this method will be applied to the analysis of the oil reservoir rocks.


2018 ◽  
Vol 129 ◽  
pp. 85-92 ◽  
Author(s):  
Danielle Rocha ◽  
Erik Spiller ◽  
Patrick Taylor ◽  
Hugh Miller

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