scholarly journals ENERGY EFFICIENT WATER-COOLED ELEMENTS FOR FOUNDRY CLASS ELECTRIC ARC STEELMAKING FURNACES

2021 ◽  
pp. 132-139
Author(s):  
Sergii Timoshenko ◽  
Mikhail Gubinskij

Low energy efficiency of foundry class electric arc steelmaking furnaces (EAF) mainly is caused by heat loss by massive lining during forced downtime. A low-power transformer doesn’t allow, in the conditions of classical technology, practice of traditional water-cooled elements in order to replace partially the lining, what determines increased refractory consumption. The aim is energy and refractory savings. On the basis of numerical modeling of heat exchange by radiation in the EAF working space, taking into account capacity, bath shape factor, duration of technological period of heat, a multiple regression equation for power of heat loss with cooling water was obtained. Three-row water-cooled wall panels with a spatial structure are elaborated, which provide a decrease in heat loss by 14 %, in comparison with two-row ones. Estimates of optimal relative cooled surface of the EAF working space, providing refractory savings up to 25-30%, are substantiated.

2016 ◽  
Vol 2 (1) ◽  
pp. 26 ◽  
Author(s):  
Julio Bros Williamson ◽  
Jon Stinson ◽  
Alasdair Reid ◽  
John Currie

Resumen Compuestos alternativos en el sector de la envolvente se obtienen por extrusión de estirado de secciones y perfiles de panel de enclavamiento estrechas. Estos elementos estructurales, resistentes al impacto, tienen la ventaja de una instalación más rápida y segura, y su diseño modular les hace idóneos para muchos edificios y otras aplicaciones. Un desarrollo adicional en esta área puede ser la obtención de una alternativa sostenible a los perfiles compuestos actuales. Estudios anteriores han demostrado que los compuestos fabricados a partir de materiales naturales tales como fibras y polímeros bio-derivados, ofrecen una alternativa sostenible a los polímeros y materiales compuestos tradicionales. El objetivo de este desarrollo es reemplazar el típico perfil de acero ligero. Los perfiles de acabado también se pueden utilizar para terminar tabiques de mampostería existentes, revestimiento de ejes mecánicos y de extracción y revestimiento de la columna. Los perfiles se han diseñado utilizando bio-polímeros, reforzados con fibras naturales. Se han establecido los parámetros de procesamiento y las formulaciones apropiadas de bioresina y fibras naturales. También se ha evaluado la adaptación de las técnicas de procesamiento de pultrusión existentes a las características concretas de los nuevos biomateriales y fibras naturales. Como resultado, los perfiles de pultrusión adaptados a la construcción se han desarrollado con la incorporación de nuevos materiales y biomateriales basados en resina. Abstract This paper documents an innovative partnership project between Historic Scotland, the Scottish Energy Centre at Edinburgh Napier University and Castle Rock Edinvar Housing Association in which five Category B Listed, traditional pre-1919, solid wall ‘hard-to-treat’ residential tenement properties located within Edinburgh’s historic UNESCO World Heritage site each received energy efficient upgrades to walls and windows. A variety of measures were tested, achieving significant reductions in fabric heat loss without impacting upon the character and appearance of the buildings. The project is significant in that the energy-efficient upgrades all met with strict conservation requirements on alterations to Listed Buildings and have the potential to be replicated in similar properties throughout Scotland. The project won the award for best refurbishment project at the Carbon Trust’s Low Carbon Building Awards in 2012. All of the properties featured in this study are occupied by tenants within the social-rented sector who prior to the study had indicated some thermal discomfort due to poor window conditions and high heat loss through walls causing increase fuel consumption. The occupants all remained in their homes during the refurbishment activities. 


2015 ◽  
Vol 56 (3) ◽  
pp. 257-259 ◽  
Author(s):  
G. V. Voronov ◽  
M. V. Antropov ◽  
O. V. Porokh ◽  
I. V. Glukhov ◽  
V. A. Gol’tsev

Author(s):  
S. Timoshenko ◽  
E. Nemtsev ◽  
M. Gubinski

Possibility of a wide choice of original charge and variation of oxidation potential in melting process makes the electric arc furnace (EAF) a general-purpose unit in foundries. Energy-intensive classical technology with insufficient specific power of the transformer, irregular operation with forced downtime predetermine a low energy efficiency of foundry class furnaces [1,2]. Flat and shallow bath of the EAF enhances the problem.


Author(s):  
A. A. Lansberg ◽  
A. V. Vinogradov ◽  
A. V. Vinogradova

THE PURPOSE. Evaluation of the power transformer fleet 6-10/0,23-0,4 kV on the example of a branch of PJSC «Rosseti Center»-«Orelenergo».METHODS. In the work, based on the database of the branch of PJSC «Rosseti Center»-«Orelenergo», an analysis was made of the fleet of power transformers with a higher voltage of 6-10 kV in terms of their number, circuits and groups of connection of windings, rated power, terms of service, as well as energy efficiency classes, taking into account the current standards of the technical organization of PJSC «Rosseti».RESULTS. According to the results of the study, it was revealed that among the transformer fleet of the branch of PJSC «Rosseti Center»-«Orelenergo», the number of which is 6026 units, 4528 (73% of the total number) transformers have a circuit and a group of winding connections Y/Y0. The most numerous are transformers with rated capacities of 63 kVA, 100 kVA, 160 kVA, 250 kVA (respectively 853, 1454, 1252, 802 pieces of equipment). It was also revealed that only 268 transformers out of 6206, i.e. 4.3% of the total amount comply with the standard of PJSC «Rosseti» in terms of modern requirements for the level of energy efficiency class.CONCLUSION. A variant of the strategy for replacing power transformers in the branch of PJSC «Rosseti Center»-«Orelenergo» is proposed, within the framework of which trasformers with a given design, circuit and winding connection group, rated capacities and energy efficiency classes are replaced. The implementation of the strategy proposed in the work will make it possible to reduce total electricity losses by 2.3%, as well as increase the share of energy-efficient transformers from 4.3% to 20.4% in the branch of PJSC «Rosseti Center»-«Orelenergo».


2021 ◽  
Vol 263 ◽  
pp. 03017
Author(s):  
Maria Samsonova ◽  
Elvira Semenova ◽  
Christina Kotova ◽  
Leonid Salogub

One of the urgent problems today is to increase the energy efficiency of civil buildings. There is a need at the design stage to choose structures and design solutions that will compensate for the increasing consumption of energy resources in civil engineering. This article compares different building envelopes used in the construction of residential buildings: a volumetric block and a wall made of aerated concrete blocks. To determine the most energy efficient design solution construction is compared in different climatic regions. One of the most vulnerable places of a wall, from the point of view of energy efficiency, is a window jamb. In this article, an analysis is carried out to determine the construction with the lowest heat loss window jambs. Using the ELCUT software temperature fields and additional heat flux densities are calculated. According to the calculation, the proportion of heat loss due to window slope from heat loss according to the surface of the structure was determined. The heat flux density of the homogeneous section of the wall of the volume block is 1.28 times higher on average than in the aerated concrete wall. Regardless of the climatic conditions, the junction of the window jamb in buildings made of insulated panels of volumetric blocks is more energy efficient than the same junction in a building with aerated concrete walls.


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