scholarly journals Biodiesel Production Optimization using Heterogeneous Catalyst (Al2O3) in Karanja oil by Taguchi Method

2019 ◽  
Vol 8 (4) ◽  
pp. 5555-5558

Biodiesel is renewable and environmental friendly fuel which has the potential to obtain considerable performance of engine. The aim of this work is to optimize the transesterification process for production of biodiesel using Taguchi method. In this experimental work, the Karanja oil transesterification is done to produce biodiesel using Al2O3 as a heterogeneous catalyst, using five parameters and five levels. Orthogonal array obtained by Minitab to analyze the interaction effect by using Taguchi method for the transesterification reaction. The parameters such as molar ratio of methanol to oil, catalyst concentration, reaction temperature, reaction time and stirring speed are effect on biodiesel yield. Effect of these parameters is investigated on small scale. Experimental yield obtained at optimal conditions i.e. are 20:1 molar ratio of methanol to oil, addition of 3% Al2O3 catalyst, reaction temperature 65ºC, reaction time 60 min and 600 rpm stirring speed is 80%.

Biodiesel is renewable and environmental friendly fuel which has the capable to gain comparable engine performance. In this experimental study, Karanja oil synthesized by using Transesterification process. Transesterification of Karanja oil to biodiesel using SiO2 as a heterogeneous catalyst is studied using five different parameters and levels each. Minitab is used to fix the orthogonal arrays and Taguchi method is used to analyze the interaction effect for the transesterification reaction. The five different parameters responsible for biodiesel yield are molar ratio of methanol to oil, catalyst concentration, reaction temperature, reaction time and stirring speed. Effect of these parameters has studied on small scale. The biodiesel yield obtained experimentally at optimum conditions are 20% methanol to oil molar ratio, 3% SiO2 catalyst addition, 65ºC reaction temperature, 180 min reaction time and 500 rpm stirring speed is 77%.


2020 ◽  
Vol 834 ◽  
pp. 16-23
Author(s):  
Pongchanun Luangpaiboon ◽  
Pasura Aungkulanon

Biodiesel was synthesized from direct transesterification of palm oil reacted with methanol in the presence of a suitable catalyst. There is a sequence of three consecutive reversible reactions for the transesterification process. These process parameters were optimized via the hybrid optimization approach of a conventional response surface method and artificial intelligence mechanisms from Sine Cosine and Thermal Exchange Optimization metaheuristics. The influential parameters and their combined interaction effects on the transesterification efficiency were established through a factorial designed experiments. In this study, the influential parameters being optimized to obtain the maximum yield of biodiesel were reaction temperature of 60–150°C, reaction time of 1–6 hours, methanol to oil molar ratio of 6:1–12:1 mol/mol and weight of catalyst of 1–10wt. %. On the first phase, the analysis of variance (ANOVA) revealed the reaction time as the most influential parameter on biodiesel production. Based on the experimental results from the hybrid algorithm via the SCO, it was concluded that the optimal biodiesel yield for the transesterification of palm oil were found to be 100°C for reaction temperature, 4 hours for reaction time, 10:1 wt/wt of ratio methanol to oil and 8% of weight of catalyst with 92.15% and 90.97% of biodiesel yield for expected and experimental values, respectively.


2013 ◽  
Vol 389 ◽  
pp. 12-16
Author(s):  
Yong Feng Kang ◽  
Hua Jin Shi ◽  
Lin Ge Yang ◽  
Jun Xia Kang ◽  
Zi Qi Zhao

Biodiesel is prepared from waste cooking oil and methanol. The ester exchange reaction is conducted under ultrasonic conditions with alkali as the catalysts. Five factors influencing on the transesterification reaction of biodiesel production are discussed in this study, including the reaction time, reaction temperature, catalyst amount, methanol to oil molar ratio, ultrasonic power. A series of laboratory experiments were carried out to test the conversion of biodiesel under various conditions. The process of biodiesel production was optimized by application of orthogonal test obtain the optimum conditions for biodiesel synthesis. The results showed that the optimum reaction conditions were:molar ratio of oil to methanol 8:1,catalysts 1.2g KOH/100g oil,reaction temperature 70°C, reaction time 50 min,Ultrasonic power 400W. The conversion may up to 96.48%.


2011 ◽  
Vol 17 (2) ◽  
pp. 117-124 ◽  
Author(s):  
B. Singh ◽  
Faizal Bux ◽  
Y.C. Sharma

Biodiesel was developed by transesterification of Madhuca indica oil by homogeneous and heterogeneous catalysis. KOH and CaO were taken as homogeneous and heterogeneous catalyst respectively. It was found that the homogeneous catalyst (KOH) took 1.0 h of reaction time, 6:1 methanol to oil molar ratio, 0.75 wt% of catalyst amount, 55?0.5?C reaction temperature for completion of the reaction. The heterogeneous catalyst (CaO) was found to give optimum yield in 2.5 h of reaction time at 8:1 methanol to oil molar ratio, 2.5 wt% of catalyst amount, at 65?0.5?C. A high yield (95-97%) and conversion (>96.5%) was obtained from both the catalysts. CaO was found to leach to some extent in the reactants and a biodiesel conversion of 27-28% was observed as a result of leaching.


2021 ◽  
Author(s):  
Vaishali Mittal ◽  
Uttam Kumar Ghosh

Abstract Production of biodiesel from microalgae is gaining popularity since it does not compromise food security or the global economy. This article reports biodiesel production with Spirulina microalgae through nanocatalytic transesterification process. The nanocatalyst calcium methoxide Ca(OCH3)2 was synthesized using wet impregnation method and utilized to carry out the transesterification process. The nanocatalyst was characterized to evaluate its structural and spectral characteristics using different characterization techniques such as Thermogravimetric analysis (TGA), X-ray diffraction (XRD), Scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and Brunaeur-Emmett-Teller(BET) measurement for surface area. The result demonstrates that calcium methoxide Ca(OCH3)2 possesses a high catalytic activity compared to a heterogeneous catalyst such as calcium oxide (CaO). The impact of several process parameters such as reaction temperature, the molar ratio of methanol to oil, catalyst concentration, and reaction time used in the transesterification process was optimized by employing central composite design(CCD) based response surface methodology(RSM). The polynomial regression equation of second order was obtained for methyl esters. The model projected a 99% fatty acid methyl esters (FAME) yield for optimal process parameters of reaction time 3hrs,3 wt.% of Ca(OCH3)2 catalyst loading, 80°C reaction temperature, and 30:1 methanol to oil molar ratio.


2019 ◽  
Vol 13 (4) ◽  
pp. 464-474 ◽  
Author(s):  
Youzhou Jiao ◽  
Yahe Mei ◽  
Le Wang ◽  
Jiaao Liu ◽  
Zhiping Zhang ◽  
...  

The innocuous utilization of diseased swine carcasses is a key issue in reducing environmental pollution and ensuring safety in animal husbandry. In this study, by using fat from diseased swine carcasses as raw materials, response surface experiments were conducted to investigate the influences of reaction time, catalyst concentration, reaction temperature, and methanol/oil molar ratio on the biodiesel purity and the optimum conditions for biodiesel production were determined. Furthermore, three-dimensional (3D) ultrasound assistance was adopted and kinetic analysis was performed. The results show that the influencing factors on biodiesel purity, in descending order, were determined to be reaction temperature > catalyst concentration > reaction time > methanol/oil molar ratio. Moreover, the maximum biodiesel purity was 93.7% under the following optimal conditions: catalyst concentration of 5.0 wt%; reaction temperature of 68 °C; methanol/oil molar ratio of 10:1; reaction time of 37 h. When 3D ultrasound assistance was adopted, the maximum biodiesel purity of 98.1% was obtained for the reaction process of 8 h under the ultrasound power and frequency of 500 W and 20 kHz, respectively. And the esterification reaction time was significantly reduced, compared to without ultrasound assistance. The results of kinetic analysis demonstrate that the reaction rate constants of the ultrasound group were 4.45–5.52 times greater than that of the control group. And the activation energy for the ultrasound group was 25.58 kJ/mol, which is 22.81% lower than that of the control group. This study will help to conduct large-batch biodiesel production from diseased swine carcasses in the future.


2016 ◽  
Vol 833 ◽  
pp. 71-77 ◽  
Author(s):  
Yie Hua Tan ◽  
Mohammad Omar Abdullah ◽  
Cirilo Nolasco Hipolito

Homogeneous base catalyst has wide acceptability in biodiesel production because of their fast reaction rates. However, postproduction costs incurred from aqueous quenching, wastewater and loss of catalysts led to the search for alternatives. Heterogeneous base catalyst is developed to cater these problems. The advantages of heterogeneous catalyst are their high basicity and non-toxicity. This work compared the production of biodiesel using two different kind of catalysts that is homogeneous catalyst (sodium hydroxide, NaOH and potassium hydroxide, KOH) and heterogeneous catalysts (calcium, oxide, CaO catalyst derived from chicken and ostrich eggshells). Transesterification of waste cooking oil (WCO) and methanol in the presence of heterogeneous base catalyst was conducted at an optimal reaction condition (calcination temperature for catalyst: 1000 °C; catalyst loading amount: 1.5 wt%; methanol/oil molar ratio: 10:1; reaction temperature: 65 °C; reaction time: 2 hours) with 97% biodiesel yield was obtained. While, the homogeneous base catalyst gave higher biodiesel yield of 98% at optimum operating condition (catalyst concentration: 0.75 wt%; methanol/oil molar ratio: 6:1; reaction temperature: 65 °C; reaction time: 1 hours). The slight difference in the biodiesel yield was due to the stronger basic strength in the homogeneous catalyst and were not statistically not different (p=0.05). However, despite these advances, the ultimate aim of producing biodiesel at affordable low cost and minimal-environmental-impact is yet to be realized.


2019 ◽  
Vol 59 (1) ◽  
pp. 88-97 ◽  
Author(s):  
Adeyinka S. Yusuff ◽  
Lekan T. Popoola

An optimization of the biodiesel production from a waste frying oil via a heterogeneous transesterification was studied. This present study is also aimed at investigating the catalytic ehaviour of the alumina supported eggshell (ASE) for the synthesis of biodiesel. A synthesized ASE catalyst, at various mixing ratios of alumina to eggshell, was investigated and exhibited a better activity for the reaction when the eggshell and alumina were mixed via incipient wetness impregnation in 2 : 1 proportion on a mass basis and calcined at 900 °C for 4 h. The as-synthesized catalyst was characterized by basicity, BET, SEM, EDX, and FTIR. The 2k factorial experimental design was employed for an optimization of process variables, which include catalyst loading, reaction time, methanol/oil molar ratio and reaction temperature and their effects on the biodiesel yield were studied. The optimization results showed that the reaction time has the highest percentage contribution of 40.139% while the catalyst loading contributes the least to the biodiesel production, as low as 1.233 %. The analysis of variance (ANOVA) revealed a high correlation coefficient (R2 = 0.9492) and the interaction between the reaction time and reaction temperature contributes significantly to the biodiesel production process with percentage contribution of 14.001 %, compared to other interaction terms. The biodiesel yield of 77.56% was obtained under the optimized factor combination of 4.0 wt.% catalyst loading, 120 min reaction time, 12 : 1 methanol/oil molar ratio and reaction temperature of 65 °C. The reusability study showed that the ASE catalyst could be reused for up to four cycles and the biodiesel produced under optimum conditions conformed to the ASTM standard.


2021 ◽  
Author(s):  
Khaled El-Araby Khodary ◽  
Marwa Mohamed Naeem ◽  
Mai Hassan Roushdy

Abstract World’s energy sources like petrochemical oils, natural gas and coal cause global warming and environmental pollution. Therefore, the traditional energy sources must be replaced by the renewable energy resources. Biodiesel has been recognized as one of the effective, green, renewable and sustainable fuels. This paper investigates the production of biodiesel from sunflower oil by using electric arc furnace dust (EAFD) as a heterogeneous solid catalyst. Four reaction variables i.e. the reaction time, methanol to oil (M:O) molar ratio, reaction temperature, and EAFD loading were chosen to determine their effect on biodiesel production. The effect of the all reaction variables on the biodiesel yield was evaluated using response surface methodology (RSM). A relation has been developed representing the biodiesel conversion as function of all the independent variables. Reaction conditions optimization have been studied for the biodiesel yield maximization and the reaction conditions minimization. The optimum biodiesel yield equals 96 % at reaction temperature of 57 o C, Methanol to oil molar ratio of 20:1, and reaction time of 1h, and EAFD loading of 5%.


2011 ◽  
Vol 65 (5) ◽  
Author(s):  
Noorzalila Niza ◽  
Kok Tan ◽  
Zainal Ahmad ◽  
Keat Lee

AbstractIn this study, biodiesel has been successfully produced by transesterification using non-catalytic supercritical methanol and methyl acetate. The variables studied, such as reaction time, reaction temperature and molar ratio of methanol or methyl acetate to oil, were optimised to obtain the optimum yield of fatty acid methyl ester (FAME). Subsequently, the results for both reactions were analysed and compared via Response Surface Methodology (RSM) analysis. The mathematical models for both reactions were found to be adequate to predict the optimum yield of biodiesel. The results from the optimisation studies showed that a yield of 89.4 % was achieved for the reaction with supercritical methanol within the reaction time of 27 min, reaction temperature of 358°C, and methanol-to-oil molar ratio of 44. For the reaction in the presence of supercritical methyl acetate, the optimum conditions were found to be: reaction time of 32 min, reaction temperature of 400°C, and methyl acetate-to-oil molar ratio of 50 to achieve 71.9 % biodiesel yield. The differences in the behaviour of methanol and methyl acetate in the transesterification reaction are largely due to the difference in reactivity and mutual solubility of Jatropha curcas oil and methanol/methyl acetate.


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