Analysis and Optimization of the Static and Dynamic Characteristics of Head Frame

2011 ◽  
Vol 418-420 ◽  
pp. 2055-2059 ◽  
Author(s):  
Yu Lin Wang ◽  
Na Jin ◽  
Kai Liao ◽  
Rui Jin Guo ◽  
Hu Tian Feng
Keyword(s):  
Machine Tool ◽  
Dynamic Characteristics ◽  
Maximum Stress ◽  
Dynamic Performance ◽  
Mode Shapes ◽  
Cnc Machine ◽  
Static And Dynamic Characteristics ◽  
Maximum Deformation ◽  
Improvement Measures ◽  
Optimal Measure

The head frame is a key component which plays a supportive and accommodative role in the spindle system of CNC machine tool. Improving the static and dynamic characteristics has profound significance to the development of machine tool and product performance. The simplified finite element modal is established with ANSYS to carry out the static and modal analysis. The results showed that the maximum deformation of the head frame was 0.0066mm, the maximum stress was 3.94Mpa, the deformation of most region was no more than 0.0007mm, which all verified that the head frame had a good stiffness and deforming resistance; several improvement measures for dynamic performance were also proposed by analyzing the mode shapes, and the 1st order natural frequency increased 7.33% while the head frame mass only increased 1.58% applying the optimal measure, which improved the dynamic characteristics of the head frame effectively.

Characteristic Analysis and Optimization of CNC Machine Tool Spindle Based on Finite Element Method

2012 ◽  
Vol 507 ◽  
pp. 217-221 ◽  
Author(s):  
Zhong Qi Sheng ◽  
Sheng Li Dai ◽  
Yu Chang Liu ◽  
Hua Tao Fan
Keyword(s):  
Finite Element ◽  
Machine Tool ◽  
Dynamic Characteristics ◽  
High Speed ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Characteristic Analysis ◽  
Element Analysis ◽  
Static And Dynamic Characteristics ◽  
Machine Tool Spindle

Relying on HTC3250µn and HTC2550hs high-speed precision CNC turning center, this paper analyzes the static and dynamic characteristics of CNC machine tool spindle with finite element analysis software. Based on the results and using ANSYS software, this paper considers the volume and amplitude of vibration model as the objective function to optimize the size of the spindle. According to the optimized size of spindle, this paper analyzes the static and dynamic characteristics of the CNC machine tool spindle again and concludes the optimization results.

Research of Moving Table with Aluminum Foam-Filled Structure

2012 ◽  
Vol 619 ◽  
pp. 164-167
Author(s):  
Ping Xu ◽  
Zhen Xiao ◽  
Hai Nan Tan ◽  
Ying Hua Yu
Keyword(s):  
Machine Tool ◽  
Dynamic Characteristics ◽  
High Speed ◽  
Aluminum Foam ◽  
Dynamic Performance ◽  
Static And Dynamic Characteristics ◽  
Inherent Frequency ◽  
Foam Filled ◽  
High Dynamic ◽  
Iron Material

In order to explore the changes of static and dynamic characteristics of machine tool components in which aluminum foam material was used, the characteristics of the prototype table and filled structure one was analyzed by ANSYS.It is shown that static and dynamic characteristics of machine tool can be improved by using aluminum foam-filled structure.Compared with cast iron material,the inherent frequency of table with aluminum foam-filled structure significantly improved,resonant response amplitude has decreased.It was accord with the requirements in the lightweight and high dynamic performance under the condition of ultra-high speed processing.

Dynamics Characteristics for Contact Surface of Machine Tool

2014 ◽  
Vol 538 ◽  
pp. 91-94
Author(s):  
Wei Ping Luo
Keyword(s):  
Machine Tool ◽  
Dynamic Characteristics ◽  
Contact Surface ◽  
Dynamic Performance ◽  
Virtual Prototype ◽  
Prototype Model ◽  
Ansys Software ◽  
Dynamic Analyses ◽  
Contact Surfaces

A virtual prototype model of Machine Tool has been constructed by using the Pro/E software and the ANSYS software. Considering the effects of contact surfaces, dynamic analyses of Machine Tool are studied. The effects of contact surfaces on the dynamic characteristics of machine tool are studied. So that the purpose predicting and evaluating synthetically the machine tool dynamic performance without a physical sample can be achieved.

scholarly journals Effect of Processing Parameters on the Dynamic Characteristic of Material Extrusion Additive Manufacturing Plates

2019 ◽  
Vol 9 (24) ◽  
pp. 5345
Author(s):  
Shijie Jiang ◽  
Yinfang Shi ◽  
Yannick Siyajeu ◽  
Ming Zhan ◽  
Chunyu Zhao ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Theoretical Model ◽  
Dynamic Characteristics ◽  
Dynamic Performance ◽  
Experimental Tests ◽  
Processing Parameters ◽  
Combination Method ◽  
Mode Shapes ◽  
Material Extrusion ◽  
Function Combination

Material extrusion (ME), an additive manufacturing technique, can fabricate parts almost without geometrical limitations. With the growing application of ME parts, especially in actual working conditions, the dynamic characteristics are needed to be studied to accurately determine their reliability. This study provides an experimental validation of the theoretical model for predicting the dynamic characteristics of ME plates fabricated with three different key processing parameters, i.e., extrusion width, layer height and build direction. The model is set up based on the bidirectional beam function combination method, and a series of experimental tests are performed. It is found that different processing parameters result in the material properties of the samples to vary, thus leading to different dynamic characteristics. Through the comparison between predictions and measurements, it is shown that the influencing trend of the processing parameters is predicted precisely. The theoretical model gives reliable predictions in dynamic characteristics of ME plates. The natural frequency discrepancy is below 13.4%, and the predicted mode shapes are the same as the measured ones. This present work provides theoretical basis and technical support for further research in improving the dynamic performance of ME products, and helps extend the applications of this technique.

Dynamic Characteristics Analysis and Structural Topology Optimization of the Plane Grinder

2016 ◽  
Vol 693 ◽  
pp. 471-478
Author(s):  
Rui Tao Peng ◽  
Wang Yan ◽  
Xin Zi Tang ◽  
Zhuan Zhou
Keyword(s):  
Machine Tool ◽  
Dynamic Characteristics ◽  
Weak Link ◽  
Element Model ◽  
Variable Density ◽  
Structural Topology ◽  
Static And Dynamic Characteristics ◽  
Before And After ◽  
Characteristics Analysis ◽  
Dynamic Characteristics Analysis

The dynamic characteristic is one of the important indicators which determine the performance of a machine tool, in this paper, the finite element model of a plane grinder is established with consideration of the behavior of joint, the static dynamic characteristics of machine tools are analyzed to reveal the vibration weak link, the column structure is topology optimized and redesigned based on the variable density degradation method. Static and dynamic characteristics of the original and new column are compared, and the dynamic characteristics of the machine tool before and after modification are discussed. The results indicate that the static and dynamic characteristics of the plane grinder are all improved after optimization.

Evaluation for Static and Dynamic Characteristics of a Miniaturized Machine Tool According to Its Configuration

2006 ◽  
Author(s):  
J. H. Lee ◽  
S. H. Yang ◽  
Y. S. Kim
Keyword(s):  
Machine Tool ◽  
Dynamic Characteristics ◽  
Manufacturing System ◽  
Error Modeling ◽  
Design Stage ◽  
Volumetric Error ◽  
Actual System ◽  
Static And Dynamic Characteristics ◽  
Spindle Unit ◽  
Small Parts

Miniaturization for manufacturing system has been studied widely since the development of the smallest lathe in the world. Several prototypes are implemented, which are used to produce small parts with high precision. Accuracy and stiffness are the most important factors for design in the development of miniaturized systems. This study presents a method to evaluate static and dynamic characteristics of a miniaturized machine tool (mMT) according to its configuration before building the actual system. The proposed error estimation technique shows that volumetric error can be estimated indirectly at the design stage using error components of one axis and HTM (Homogeneous Transform Matrix), unlike the error modeling technique through direct measurement. Thus, accuracy of the system based on its configuration is analyzed at the design stage itself. The proposed analysis procedure is shown for the case of a 3 axis machine tool. In addition, dynamic characteristics of spindle unit affecting the spindle error are studied.

Static and Dynamic Characteristics Analysis of HTM125 Milling Complex Machining Center Column

2014 ◽  
Vol 1077 ◽  
pp. 191-196
Author(s):  
Yu Hou Wu ◽  
Yu Hang Ren ◽  
De Hong Zhao ◽  
Feng Lu
Keyword(s):  
Dynamic Characteristics ◽  
Three Dimensional ◽  
Mode Shapes ◽  
Three Dimensional Model ◽  
Static And Dynamic Characteristics ◽  
Machining Center ◽  
Characteristics Analysis ◽  
Object Of Study ◽  
Five Axis ◽  
Dynamic Characteristics Analysis

The column of heavy double turret five-axis horizontal milling complex machining center is taken as the object of study. Solidworks is used to establish three-dimensional model of milling machining center column, the established modal is be imported into ANSYS Workbench for static and dynamic characteristics analysis. First, by comparing the column deformation, the stress and strain under no-load and load conditions, which is concluded that column design is too conservative and be optimized. Secondly, the modal analysis was carried out on the column, which provides a theoretical basis for the optimization of the column by getting the first six natural frequencies and mode shapes of cloud.

The Stiffness Analysis and Modeling Simulation of Ball Screw Feed System

2010 ◽  
Vol 97-101 ◽  
pp. 2914-2920 ◽  
Author(s):  
Qin Wu ◽  
Zhi Yuan Rui ◽  
Jian Jun Yang
Keyword(s):  
Machine Tool ◽  
Control Strategy ◽  
Feedforward Control ◽  
Dynamic Performance ◽  
Numerical Control ◽  
Ball Screw ◽  
Axial Stiffness ◽  
Cnc Machine Tool ◽  
Cnc Machine ◽  
Feed System

The computer numerical control (CNC) machine tool was investigated and the dynamics model for the servo feed system was established. Based on the fixing constraint of the ball screw, the mathematical models of axial stiffness and torsion stiffness are constructed. According to the effects of stiffness on the dynamic performance, the simulation model for CNC machine tool feed system with stiffness considered was set up by the dynamic simulation tool Simulink, and a curve representing the performance of the system was obtained. To reduce the effect of stiffness on the system, the feedforward control strategy is used for stiffness compensation. The simulation results show that the stability and response performances of the system are improved and the steady-state error of the system is reduced by the control strategy.

Statics Analysis for the Crossbeam of Large Gantry CNC Machine under Six Working Conditions

2012 ◽  
Vol 605-607 ◽  
pp. 1523-1526
Author(s):  
Xiao Lei Deng ◽  
Wei Min Yang ◽  
Jian Chen Wang
Keyword(s):  
Stress Distribution ◽  
Working Conditions ◽  
Maximum Stress ◽  
Analysis Method ◽  
Cnc Machine ◽  
Total Deformation ◽  
Optimization Analysis ◽  
Work Requirements ◽  
Maximum Deformation ◽  
Machining Errors

The crossbeam is one of the main supporting parts of large gantry CNC machines. The deformation of the crossbeam under loads at work has great impact on integrated machining errors of machines. However, the crossbeam assembly’s structure and the corresponding loads are so complex that it’s difficult to get them through experiences and analytic methods. In this paper, the FE statics analysis method is used to simulate and analysis of the crossbeam under six main working conditions, obtaining deformation and stress distribution of the crossbeam under each conditions. The results show that when the slippery saddle is at the middle of the crossbeam and the ram extends to 100% length (the distance between the end of ram and the bottom of slippery saddle is 1.29 m), the total deformation of the crossbeam assembly is 6.4914 × 10-5m, the maximum deformation is up to 3.4872 × 10-5m, and the maximum stress is 1.1882 × 107Pa appearing at the hole of the drive shaft. The design of the crossbeam can meet the work requirements well. And analysis results present a basis for further optimization analysis and structural improvements of the crossbeam.

Sign in / Sign up

Export Citation Format

Share Document