Dynamic Characteristics Analysis and Structural Topology Optimization of the Plane Grinder

2016 ◽  
Vol 693 ◽  
pp. 471-478
Author(s):  
Rui Tao Peng ◽  
Wang Yan ◽  
Xin Zi Tang ◽  
Zhuan Zhou

The dynamic characteristic is one of the important indicators which determine the performance of a machine tool, in this paper, the finite element model of a plane grinder is established with consideration of the behavior of joint, the static dynamic characteristics of machine tools are analyzed to reveal the vibration weak link, the column structure is topology optimized and redesigned based on the variable density degradation method. Static and dynamic characteristics of the original and new column are compared, and the dynamic characteristics of the machine tool before and after modification are discussed. The results indicate that the static and dynamic characteristics of the plane grinder are all improved after optimization.

2012 ◽  
Vol 430-432 ◽  
pp. 1568-1572
Author(s):  
Hong Lin Zhao ◽  
Bi Wei Ren ◽  
Yu Mei Huang ◽  
Guang Peng Zhang ◽  
Bo Wang ◽  
...  

The machine tool bed is an important fundamental unit of the Machine tool, and its static and dynamic characteristics directly influence the precision of the Machine tool’s process. The precise composite B2-K3000 CNC grinding machine bed is made from artificial granite. Through entity modeling, adding the boundary conditions and stress conditions to the bed, this article analyses the static stiffness, natural frequency, vibration mode and harmonic response of the grinding machine bed, and masters the natural characteristics and preponderant natural frequency.On the basic of the bed’s structure characteristics and stiffness requirements, the original bed’s structure gets partial improvements. By increasing the number of ribs and using the cross-shaped ribs, the improved result indicates that the bed’s static stiffness can be enhanced obviously and the bed’s static and dynamic characteristics can be more excellent.


Author(s):  
Liu Ruiwei ◽  
Hongwei Guo ◽  
Zhang Qinghua ◽  
Rongqiang Liu ◽  
Tang Dewei

Balancing stiffness and weight is of substantial importance for antenna structure design. Conventional fold-rib antennas need sufficient weight to meet stiffness requirements. To address this issue, this paper proposes a new type of cable-rib tension deployable antenna that consists of six radial rib deployment mechanisms, numerous tensioned cables, and a mesh reflective surface. The primary innovation of this study is the application of numerous tensioned cables instead of metal materials to enhance the stiffness of the entire antenna while ensuring relatively less weight. Dynamic characteristics were analyzed to optimize the weight and stiffness of the antenna with the finite element model by subspace method. The first six orders of natural frequencies and corresponding vibration modes of the antenna structure are obtained. In addition, the effects of structural parameters on natural frequency are studied, and a method to improve the rigidity of the deployable antenna structure is proposed.


2011 ◽  
Vol 411 ◽  
pp. 88-93
Author(s):  
Hong Lin Zhao ◽  
Yun Fei Sun ◽  
Rui Chen ◽  
Yu Mei Huang ◽  
Guang Peng Zhang ◽  
...  

The parameters of joint parts must be included in the finite element model of a whole grinding machine. The subject investigated in this paper is B2-K3000 high-precision composite flexible grinding machine. Through finite element modeling, the joint part parameters are integrated into the whole grinding machine model to establish a dynamic model and then analyze its static and dynamic characteristics. The result shows that the whole grinding machine possesses good features, but it still needs to be improved. This paper gives suggestions for its structure development and application.


2014 ◽  
Vol 1077 ◽  
pp. 191-196
Author(s):  
Yu Hou Wu ◽  
Yu Hang Ren ◽  
De Hong Zhao ◽  
Feng Lu

The column of heavy double turret five-axis horizontal milling complex machining center is taken as the object of study. Solidworks is used to establish three-dimensional model of milling machining center column, the established modal is be imported into ANSYS Workbench for static and dynamic characteristics analysis. First, by comparing the column deformation, the stress and strain under no-load and load conditions, which is concluded that column design is too conservative and be optimized. Secondly, the modal analysis was carried out on the column, which provides a theoretical basis for the optimization of the column by getting the first six natural frequencies and mode shapes of cloud.


2016 ◽  
Vol 836-837 ◽  
pp. 522-528
Author(s):  
Yan Jun Guo

This paper resolved CNC turret punch cause vibration phenomenon in the course of processing sheet,analysis of its dynamic characteristics of the beam servo feed mechanism, using the method of constrained modal analysis.Through the establishment of finite element model exactly for the servo beam and setting the boundary elastic restraint stiffness, solving the natural frequencies and mode shapes of the servo beam under boundary constraints and loading conditions. Constraints modal analysis results are consistent with experimental monitoring results of CNC turret punch servo beam. This modeling methodology and results of the analysis has a high practical value for CNC turret punch dynamic characteristics analysis and structural optimization design.


Author(s):  
Prabhu Raja Venugopal ◽  
M Kalayarasan ◽  
PR Thyla ◽  
PV Mohanram ◽  
Mahendrakumar Nataraj ◽  
...  

Higher damping with higher static stiffness is essential for improving the static and dynamic characteristics of machine tool structures. The structural vibration in conventional machine tools, which are generally made up of cast iron and cast steel, may lead to poor surface finish and the dimensional inaccuracy in the machined products. It leads to the investigation of alternative machine tool structural materials such as concrete, polymer concrete, and epoxy granite. Although epoxy granite has a better damping capacity, its structural stiffness (Young's modulus) is one-third as compared to cast iron. Therefore, the present work represents optimization of the structural design of the vertical machining center column by introducing various designs of steel reinforcement in the epoxy granite structure to improve its static and dynamic characteristics using experimental and numerical approaches. A finite element model of the existing cast iron vertical machining center column has been developed and validated against the experimental data obtained using modal analysis. Furthermore, finite element models for various epoxy granite column designs have been developed and compared with the static and dynamic characteristics of cast iron column. A total of nine design configurations for epoxy granite column with steel reinforcement are evolved and numerical investigations are carried out by finite element analysis. The proposed final configuration with standard steel sections has been modeled using finite element analysis for an equivalent static stiffness and natural frequencies of about 12–20% higher than cast iron structure. Therefore, the proposed finite element model of epoxy-granite-made vertical machining center column can be used as a viable alternative for the existing column in order to achieve higher structural damping, equivalent or higher static stiffness and, easy and environmental-friendly manufacturing process.


2012 ◽  
Vol 472-475 ◽  
pp. 2052-2058
Author(s):  
Ping Liao ◽  
Fang Ping Deng ◽  
Rui Ming Ding ◽  
Yu Xin Wu

This paper focuses on the static and dynamic characteristics of a high speed CNC lathe feeding system, which is analyzed by using the Finite Element Method (FEM). In this study, the location of the maximum stress and deformation is demonstrated and checked, natural frequency and corresponding vibration modes is extracted and analyzed respectively, and the way to build finite element model is simply conducted. Furthermore, vibration testing of the feeding system in X, Y, Z-Direction is carried out respectively, both the theoretical analysis and test results show good agreement with each other. Finally, some conclusions and reviews are made based on the analysis results, which provide some reliable basis for the reasonable operation and static and dynamic characteristics’ improvement for the feeding system.


2012 ◽  
Vol 490-495 ◽  
pp. 2273-2277 ◽  
Author(s):  
Xiao Peng Li ◽  
Wei Wang ◽  
Mi Que Zhao ◽  
Xiao Chen Meng

The simplified finite element modal was established with ANSYS aiming to study the spindle box. The changing regularity of the first 6-order natural frequency of spindle box was studied after the static and modal analysis. Shape optimization design was carried out by taking the maximum deformation of the direction of X,Y,Z as the objective function. The results show that the structure of spindle box after optimization can effectively reduce the maximum deformations of the direction of X,Y,Z,and has better static and dynamic characteristics.


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