Phase Transformation, Microstructure and Hardness of Electrodeposited Fe-Based Amorphous Coatings

2011 ◽  
Vol 467-469 ◽  
pp. 365-368
Author(s):  
Yun Ying Fan ◽  
Ye Hua Jiang ◽  
Rong Zhou

Fe-based amorphous coatings have many excellent performances, such as good corrosion resistance, high hardness, satisfactory magnetism, etc. In this paper, Fe-P amorphous coatings were prepared by electrodeposition method, and the phase transformation, microstructure, and hardness of the coatings heated at different heat-treatment temperature were investigated. The results show that Fe-P amorphous coatings begin to crystallize when heated at 300°C, the α-Fe(P) solid solution appears when heated at 330°C, and FexP(X=1,2,3) compounds separate out from the solid solution when heat-treatment temperature is up to 370°C. During the process of heat-treatment, hardness of the Fe-P coating increases as the reinforcement result of solid solution and dispersed phase in the coatings, and the hardness reaches the maximum 1100 HV at 370°C. When heat-treatment temperature is higher than 460°C, dispersed phase in the coatings will grow up, which is called Ostwald Coarsening Phenomenon, and hardness of the coating decreases quickly.

2012 ◽  
Vol 184-185 ◽  
pp. 1038-1043
Author(s):  
Xue Hui Zhao ◽  
Zhen Quan Bai ◽  
Yao Rong Feng ◽  
An Qing Fu

The influence of precipitated phases in Ni-based alloys during solid solution aging treatment on the performance of Ni-based alloys was investigated by means of metallographic observation, scanning electron microscope (SEM), and transmission electron microscope (TEM). The variation of microstructure and resultant phases as a result of solid solution aging treatment at different temperatures was discussed. The results show that the heat treatment temperature has significant influences on the type as well as quantity of precipitation phases. Lots of phases precipitated at grain boundaries, the distribution of precipitated phases are characterized by mesh-like structure. The corrosion tests results indicate that there is a potential difference between grains and grain boundaries due to the precipitation of chrome carbide at grain boundaries, resulting in pitting corrosion occurred preferentially at grain boundaries, consequently, the corrosion resistance of Ni-based alloys is reduced. In order to enhance the corrosion resistance of Ni-based alloys, it is expected to control the carbon content in a lower range and proper heat treatment process to avoid large amount precipitation of chrome carbide.


Coatings ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 858
Author(s):  
Shenglin Liu ◽  
Yongsheng Zhu ◽  
Xinyue Lai ◽  
Xueping Zheng ◽  
Runnan Jia ◽  
...  

Fe-based amorphous/nanocrystalline coatings with smooth, compact interior structure and low porosity were fabricated via supersonic plasma spraying (SPS). The coatings showed outstanding corrosion resistance in a 3.5% NaCl solution at room temperature. In order to analyze the effect of annealing treatment on the microstructure, corrosion resistance and microhardness, the as-sprayed coating was annealed for 1 h under different temperatures such as 350, 450, 550 and 650 °C, respectively. The results showed that the number of oxides and cracks in the coatings presented an obvious increase with increasing annealing temperature, and the corrosion resistance of the coatings showed an obvious reduction. However, the microhardness of coatings showed an important increase. The microhardness of the coating could reach 1018 HV when the heat treatment temperature reached 650 °C. The X-ray diffraction (XRD) results showed that there appeared a number of crystalline phases in the coating when the heat treatment temperature was at 650 °C. The crystalline phases led to the increase of the microhardness.


2014 ◽  
Vol 809-810 ◽  
pp. 815-821
Author(s):  
Xiao Hu Hua ◽  
Xiao Gang Wang ◽  
Jia Qing Yang ◽  
Shu He Lu ◽  
Li Rong Deng ◽  
...  

Anthracite and bitumite were processed respectively at 1400°C,1700°C, 2000°C, 2200°C, 2400°C and 2600°C,and their chemical composition,resistivity,microstructure, phase composition,and the internal migration of molecular functional group were tested and characterized. The results indicate that moisture, ash and volatile in coal have gradually shifted and lost with the elevation of heat treatment temperature, while the higher temperature, the quicker and completer phase change. Heat treatment can make the coal transform from approximately insulative phase to conductive phase,. Furthermore, as the temperature increases, the conductive phase transformation effect is better. The higher the heat treatment temperature of coal, the more amorphous carbon transforming into crystalline carbon completely, but the less types of phases .


2022 ◽  
Vol 60 (1) ◽  
pp. 26-34
Author(s):  
Chan Yang Kim ◽  
Do hyung Kim ◽  
Won sub Chung

This study was conducted to evaluate the corrosion resistance and optimize the heat-treatment process of AISI 439 ferrite stainless steel silicon and tin alloys with reduced chromium. The microstructure of the specimens and deposition under each condition were analyzed. The production of oxide films was compared based on the thickness of the film and the change in the contents of each element. In addition, electrochemical analyses of each heat-treatment condition was used to quantitatively compare corrosion resistance and passive film stability based on the relative chromium, silicon, and tin contents. It was found that the addition of silicon and tin compensated for the decrease in corrosion resistance induced by the chromium reduction. The addition of the two elements inhibited iron (Fe) oxide production in the surface oxide film, thereby improving the corrosion resistance of the material and improving the stability of the passive film. Moreover, the SiO2 and SnO2 layers inhibited the production of Fe oxide and contributed to the stability of the film along with Cr2O3, the main component of the passive film. However, when the heat treatment temperature increased above a specific temperature, the oxide inhibitory effect of the two elements was relatively offset. Nevertheless, further research to optimize the content of the three elements will help develop materials with superior mechanical properties and corrosion resistance.


2018 ◽  
Vol 65 (5) ◽  
pp. 492-498 ◽  
Author(s):  
Byung-Hyun Shin ◽  
Junghyun Park ◽  
Jongbae Jeon ◽  
Sung-bo Heo ◽  
Wonsub Chung

Purpose In this study, super duplex stainless steel (SDSS) was heat-treated. The purpose of this study is to assess the effect of the cooling rate after heat treatment on the pitting corrosion of SDSS. Design/methodology/approach The heat treatment from 1,000°C to 1,300°C was applied to SDSS to check the effect of the cooling rate. Findings The heat treatment temperature produced a different SDSS microstructure, and the cooling rate led to the growth of austenite. The casted SDSS indicated the presence of heterogeneous austenite, and the precipitation secondary phase under 1.6 per cent precipitated to bare metal. By applying heat treatment and cooling SDSS, its corrosion resistance changes because of the change in the chemical composition. The cooling rate at 5,600 J/s has the highest critical pitting temperature (CPT) at 1,100°C, and the cooling rate at 1.6 J/s has the highest CPT at 1,200°C. Low cooling rate (0.4 J/s) made the secondary phase at all temperature range. Research limitations/implications The effect of secondary phase not consider because that is well known to decreasing corrosion resistance. Practical implications Solution annealing is taken into account to optimize the corrosion resistance. But that is not consider the cooling rate at each temperature. This study assessed the effect of the cooling rate at each temperature point. Social implications Manufacturers need to know the effect of the cooling rate to optimize the corrosion resistance, and this study can be applied in the industrial scene. Originality/value SDSS is hard the optimization because SDSS is a dual-phase stainless steel. Corrosion resistance can be optimized by controlling heat treatment temperature and the cooling rate. Anyone not studied the effect of the cooling rate at each temperature. The effect of the cooling rate should be considered to optimize the corrosion resistance.


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