An Air Texturing Process for Hybridization of Different Reinforcement Filament Yarns by Commingling Process
Carbon, aramid and glass fibers are inherently superior to conventional textile fibers in terms of mechanical properties and other characteristics. However, each material has its inherent advantages and disadvantages and it is usually recommended to hybridize them to fully benefit of their high performance in practical applications to many products. This paper is concerned with an air texturing process for hybridization of different reinforcement filament yarns. A normal air texturing machine was selected for process development and modified to suit testing purposes. The modified process for hybridization was introduced mainly in terms of air-jet nozzles employed in experiments. With the proposed air texturing process machine, three types of air-nozzle were applied to the experimental work. Three different filament materials were employed in experiments and they are carbon (CF), aramid (AF), and glass (GF). As matrix materials, polyether-ether (PEEK), polyester (PES), and polypropylene (PP) were selected and experimented. Hybrid yarns produced form the proposed process was evaluated optically in terms of bulkiness, arranging, breaking, and mixing, respectively. The experimental results were also summarized in terms of relationships between applied air pressure and yarn count, and variation in count. As a whole, it was concluded from the experiments that the proposed texturing process could be successfully applied to the practical hybridization of different reinforcement filament yarns. It was also revealed from the experiments that the air pressure in the proposed process is not a significant parameter on the pressing in terms of yarn count.