Wear-Resistance Improvement of 65Mn Low-Alloy Steel through Adjusting Grain Refinement by Cyclic Heat Treatment

Refined microstructures achieved by cyclic heat treatment significantly contribute to improving the wear resistance of steels. To acquire the refined microstructures of 65Mn low-alloy steel, first, the specimens were solid solution-treated; then, they were subjected to cyclic heat treatment at cyclic quenching temperatures of 790–870 °C and quenching times of 1–4 with a fixed holding time of 5 min. The mechanical properties of 65Mn low-alloy steel in terms of hardness, tensile strength, elongation and wear resistance were characterized. Afterwards, the effect of cyclic heat treatment on microstructure evolution and the relationships between grain refinement and mechanical properties’ improvement were discussed. The results show that the average grain size firstly decreased and then increased with the increase in the quenching temperature. Hardness increased with grain refinement when the temperature was lower than 830 °C. Once the temperature exceeded 830 °C, hardness increased with the temperature increase owing to the enrichment of carbon content in the martensite. With the increase in cyclic quenching times, hardness continuously increased with grain refinement strengthening. In addition, both tensile strength and elongation could be significantly improved through grain refinement. The relationships among wear loss, hardness and average grain size showed that wear resistance was affected by the synthesis reaction of grain refinement and hardness. Higher hardness and refined grain size contributed to improving the wear resistance of 65Mn low-alloy steel.

Laser Powder Bed Fusion Processing of Fe-Mn-Al-Ni Shape Memory Alloy—On the Effect of Elevated Platform Temperatures

In order to overcome constraints related to crack formation during additive processing (laser powder bed fusion, L-BPF) of Fe-Mn-Al-Ni, the potential of high-temperature L-PBF processing was investigated in the present study. The effect of the process parameters on crack formation, grain structure, and phase distribution in the as-built condition, as well as in the course of cyclic heat treatment was examined by microstructural analysis. Optimized processing parameters were applied to fabricate cylindrical samples featuring a crack-free and columnar grained microstructure. In the course of cyclic heat treatment, abnormal grain growth (AGG) sets in, eventually promoting the evolution of a bamboo like microstructure. Testing under tensile load revealed a well-defined stress plateau and reversible strains of up to 4%.

Characterization of Microstructure and Mechanical Properties of Ti-6Al-4V Alloy after Cyclic Heat Treatment

A cost-effective approach which consists of cyclic heat treatment (CHT) and annealing is used to refine the coarse lamellar structure of as-cast Ti-6Al-4V alloy. The coarse lamellar microstructure was significantly refined after the CHT process, α lamellae were broken up while the original orientations of α lamellae were maintained. After annealing treatment, a basketweave microstructure was achieved in Ti-6Al-4V alloy, and the formation of globular α grains was observed. The microstructure refinement mechanisms during CHT and annealing are mainly considered to be break-up of lamellar structure and static recrystallization. The room temperature mechanical properties of Ti-6Al-4V alloy were significantly improved. The microhardness of Ti-6Al-4V alloy increased from 306 HV to 402 HV. The values of yield strength (YS) and ultimate tensile strength (UTS) increased from 734 MPa and 740 MPa to 911 MPa and 1010 MPa, respectively. The value of ductility increased from 1.1 % to 3.3 %.

Challenging Ultra Grain Refinement of Ferrite in Low-C Steel Only by Heat Treatment

It is well-known that grain refinement is one of the most effective ways to improve strength of metals without addition of alloying elements. In order to obtain bulky metals having ultrafine grained (UFG) microstructures with average grain sizes smaller than 1 μm, severe plastic deformation (SPD) processes have made a great success. However, there are still big barriers to realize UFG metallic materials, especially UFG steels, in large scale industries, since severe plastic deformation processes usually need special techniques and equipment, and large deformation forces are required for heavy plastic deformations. Cyclic heat treatments to repeat martensitic transformation and austenitization have been known as a simple way to fabricate fine-grained austenitic structures in steels. In the present study, we tried to make final ferrite microstructures ultrafine in a low-C steel by means of the cyclic heat treatment. Evolution of microstructures during the cyclic heat treatment was systematically investigated, putting stress on the change of grain sizes of austenite and ferrite. The austenite grain size decreased with increasing the number of heat treatment cycles, and the minimum average austenite grain size obtained was 11 μm. By having furnace-cooling from austenite states with various grain sizes, ferrite microstructures with different mean grain sizes were fabricated. We could successfully obtain a fine-grained ferrite structure with a mean grain size of 4.5 μm and nearly a random texture through the heat treatment without deformation. Microstructural features and mechanical properties of the obtained fine-grained ferritic structures were investigated by scanning electron microscope/electron back-scattering diffraction measurements and a tensile test at room temperature. The specimens with ferrite + pearlite microstructure with the smallest average ferrite grain size of 4.5 μm managed both high strength (yield strength of 375 MPa and tensile strength of 500 MPa) and large tensile ductility (uniform elongation of 20% and total elongation of 39%) in the simple 2Mn-0.1C steel.