Numerical Simulation of the Influence of Different Surface Morphologies on Molten Pool Flow under Moving Heat Source

In order to study the influence of different initial topography on the molten pool flow under a moving heat source, the finite element analysis method was used to establish a two-dimensional transient model of laser polishing to simulate the evolution of the surface topography of the material during laser polishing. In the simulation process, a moving laser beam was used as the heat source, and the free surface of the actual material was profiled through a three-dimensional profiler. A very similar simulation model surface was constructed, coupled with the flow field and temperature field in the laser polishing process, and the capillary force was considered comprehensively. Combined with thermocapillary force. The results show that under the combined action of capillary force and thermocapillary force, the surface of the polished material has a peak-filling effect, which makes the surface of the material achieve a good polishing effect. The initial shape will affect the polishing effect, the greater the curvature, the faster the flow rate of the molten pool. In molten pools with large spatial curvatures, capillary forces dominate. Keywords: Laser polishing; molten pool; surface topography; numerical analysis; capillary force; thermocapillary force.

Experimental Investigation on the Crack Evolution of Marine Shale with Different Soaking Fluids

Hydration induced cracks could promote the complexity of hydraulic fractures in marine shale gas reservoir. But the evolution process and forming mechanism has not been fully investigated. In this paper, Longmaxi marine shale were collected and immersed in three types of fluids (distilled water, fracturing fluid, and mineral oil) for more than 10 days. The spatial-temporal evolution of soaking fractures was recorded and analyzed. A fracture mechanical model was established, considering the effects of in-situ stress, fluid pressure, hydration stress, and capillary force. The promotion mechanism of hydration cracks in forming complex fracking network was discussed. Results showed that hydration fractures were extremely developed and evenly distributed in a state of network for specimens immersed in distilled water. For specimens soaked in fracturing fluid, the hydration cracks were moderately developed for the addition of anti-swelling agent. Fractures were rarely developed for specimens treated in mineral oil. The hydration fractures were mainly formed in the first 5 h and showed strong anisotropy. Cracks parallel to the bedding planes accounted for the vast majority, with a small proportion developed in vertical direction. Theoretical calculations indicated that the stress intensity factor (SIF) caused by hydration stress and capillary force was greater than the measured fracture toughness. The micro crack would probably propagate along bedding planes and grow up into macro horizontal fractures, which promoted the formation of crisscrossing fracture network in shale gas formation.

Effects of Clay Minerals and External Pressures on Imbibition in Shales

Imbibition is an important mechanism of recovery during waterflooding and low flow-back during fracking in shale reservoirs. Experiments were carried out to study the development of imbibition in shale samples. The effects of clay minerals, especially the illite and IS, were mainly investigated and discussed. The imbibition under different pressures was conducted and compared. The influence of clay minerals on imbibition in shale is significant and complex. It is shown that the low content of illite and IS and small capillary force lead to small imbibition mass and speed. Formation of new micro fractures due to the swelling of clay minerals can cause the permeability to increase and the imbibition to be speeded up. The pore structure, the content of IS, and the capillary force affect the imbibition process significantly. The external pressure obviously affects the imbibition speed and the final imbibition mass. The content of clay minerals is more important to the formation of new micro fractures than the external pressure. There is a peak in the curve of displacement efficiency versus the content of either clay minerals or illite and IS. The effect of illite and IS more remarkable.

Study on Smart Numerical Simulation Mechanism in Complex Reservoir Using Embedded Discrete Fracture Model

The embedded discrete fracture model (EDFM) method is used to study the mechanism model of the reservoir with a complex fracture system, and the sensitivity analysis of the development effect is carried out. The results show that: 1) the EDFM method can directly characterize the fracture morphology and fracture attributes in the reservoir; 2) Through comparative analysis of reservoir type, capillary force, and fracture development degree, it is found that different reservoir types have great differences in development effect, fracture opening has little influence on the reservoir, capillary force and fracture density have a great influence on the reservoir development effect, and with the increase of fracture density, the reservoir development effect increases significantly.

A Similarity Solution for Imbibition Process and its Adaptation in Finite Difference Simulation of Fractured Reservoirs

The imbibition process due to capillary force is an important mechanism that controls fluid flow between the two domains, matrix and fracture, in naturally or hydraulically fractured reservoirs. Many simulation studies have been done in the past decades to understand the multi-phase flow in the tight and shale formation. Although significant advances have been made in large-scale modeling for both unconventional and conventional fields, the imbibition processes in the fractured reservoirs remains underestimated in numerical simulation, that limits confidence in long-term field production predictions. In the meanwhile, to simulate the near-fracture imbibition process, traditionally very-fine simulation grids have to be applied so that the physical phenomena of small-length scale could be captured. However, this leads to expensive computation cost to simulate full-field models with a large number of fractures. To improve numerical efficiency in field-scale modeling, we propose a similarity solution for the imbibition process that can be incorporated into the traditional finite difference formulation with coarse grid cells. The semi-analytical similarity solutions are validated by comparing with numerical simulation results with fine-scale grids. The comparison clearly indicates that the proposed algorithm accurately represents the flow behaviors in complex fracture models. Furthermore, we adopt the semi-analytical study to hydraulic fracture models using Embedded Discrete Fracture Model (Lee et al., 2001) in our numerical studies at different scales to represent hydraulic fractures that are interconnected. We demonstrate: 1) the imbibition is critical in determining flow behavior in a capillary force dominant model, 2) conventional EDFM has its limitation in capturing sub-cell flow behaviors near fractures, 3) combining the proposed similarity solution and EDFM, we can accurately represent the multi-phase flow near fractures with coarser grids, and 4) it is straightforward to adapt the similarity solution concept in finite-difference simulations for fractured reservoirs