Flow Simulation and Influence Factors Analysis of CO2 Foam Fracturing in Annulus Injection

CO2 foam fracturing fluid is widely used in unconventional oil and gas production because of its easy flowback and low damage to the reservoir. Nowadays, the fracturing process of CO2 foam fracturing fluid injected by coiled tubing is widely used. However, the small diameter of coiled tubing will cause a large frictional pressure loss in the process of fluid flow, which is not beneficial to the development of fracturing construction. In this paper, the temperature and pressure calculation model of gas, liquid, and solid three-phase fluid flow in the wellbore under annulus injection is established. The model accuracy is verified by comparing the calculation results with the existing gas, solid, and gas and liquid two-phase model of CO2 fracturing. The calculation case of this paper shows that compared with the tubing injection method, the annulus injection of CO2 foam fracturing fluid reduces the friction by 3.06 MPa, and increases the wellbore pressure and temperature by 3.06 MPa and 5.77°C, respectively. Increasing the injection temperature, proppant volumetric concentration, and foam quality will increase the wellbore fluid temperature and make the CO2 transition to the supercritical state while increasing the mass flow rate will do the opposite. The research results verify the feasibility of the annulus injection of CO2 foam fracturing fluid and provide a reference for the improvement of CO2 foam fracturing technology in the field.

Numerical Simulation Study of Proppant Transport in Cross Fractures

Hydraulic fracturing technology is an important means to stimulate unconventional reservoirs, and the placement morphology of proppant in cross fractures is a key factor affecting the effect of hydraulic fracturing. It is very important to study the proppant transport law in cross fractures. In order to study the proppant transportation law in cross fractures, based on the CFD-DEM method, a proppant transport model in cross fractures was established. From the two aspects of the flow field in the fractures and the morphology of the proppant dune, the influence of the natural fracture approach angle, the fracturing fluid viscosity and injection rate on the proppant transport is studied. Based on the principle of hydropower similarity, the conductivity of proppant dune under different conditions is quantitatively studied. The results show that the natural fracture approach angle affects the distribution of proppant and fracturing fluid in natural fractures, and further affects the proppant placement morphology in hydraulic fractures and natural fractures. When the fracturing fluid viscosity is low and the displacement is small, the proppant forms a "high and narrow" dune at the entrance of the fracture. With the increase of the fracturing fluid viscosity and injection rate, the proppant settles to form a "short and wide" placement morphology. Compared with the natural fracture approach angle, the fracturing fluid viscosity and injection rate have a more significant impact on the conductivity of proppant dune. This paper investigated the proppant transportation in cross fractures, and quantitatively analyzes the conductivity of proppant dunes with different placement morphology. The results of this study can provide theoretical guidance for the design of hydraulic fracturing.

First Successful Application of Multi-Stage Proppant Fracturing on Horizontal Well in Carbonate Reservoirs in Iraq

The carbonate reservoir S is a giant limestone reservoir in H Oilfield, Iraq. Although the reserves account for 25%, the production contribution is only 0.4% to the total oilfield production due to poor petrophysical properties. Accordingly, the first proppant fracturing on vertical well was successfully executed in December 2016, which has already achieved a steady production period over than 3 years. In order to further improve the productivity, the first multi-stage proppant fracturing(MSPF) on horizontal well(SH01X) was successfully applied in November 2019, a technique which is rarely reported for porous limestone reservoir in the Middle East. Proppant fracturing in carbonate reservoirs is a technique difficulty worldwide, especially this is a lack of experiences in the Middle East. To ensure the success of this campaign, a holistic technical study including geology evaluation, reservoir performance analysis, drilling trajectory design, completion and fracturing technique design have been carried out based on principle of "geology-engineering integration". This paper will present a comprehensive illustration including treatment design (main completion-fracturing technique, total scale, fracturing fluid, proppant), job execution (mini-frac, main-frac) and post-frac production performance for this successful campaign. True vertical depth (TVD) of Well SH01X is 2720 m and the horizontal section length is 811 m. Based on the main technique of multi-stage proppant fracturing with open hole packers and sliding sleeves, totally 3784.3 m3 fracturing fluid and 452 m3 proppant were pumped in 8 stages. The test production was 3214 BOPD (choke size: 40/64", wellhead pressure: 970 psi). A historical breakthrough in the productivity of S reservoir has been achieved by the campaign. The post-frac evaluation shows that the treatment parameters are consistent with the design. The connectivity between artificial fractures and formation is greatly improved, and the stimulation effect is significant. Currently the "production under controlled pressure" mode has been executed and the stable production under stimulation target rate has been maintained. The systematic "geology-engineering integration" workflow is of significance to the success of the treatment as well as the stimulation effect. MSPF is planned to be a game-changing technique to develop the huge reserves of S reservoir. The experience gained from this case could provide theoretical as well as practical references for similar reservoirs in the Middle East.

Hydraulic Fracture Treatment and Landing Zone Interval Optimization: An Eagle Ford Case Study

This paper focuses on optimizing future well landing zones and their corresponding hydraulic fracture treatments in the Eagle Ford shale play. The optimum landing zone and stimulation treatment were determined by analyzing multiple landing zone options, including the lower Austin Chalk, Eagle Ford, and Pepper Shale, with several hydraulic fracturing treatment possibilities. Fracturing fluids and their volume, proppant size, and cluster spacing were investigated to determine the optimum hydraulic fracturing treatment for the subject geologic area. Ranges of 75,000 to 300,000 gallons of pure gel, pure slickwater, and hybrid fracturing fluids along with 20/40, 30/50, 40/70, and 100 mesh proppant were tested. Cluster spacing of twenty feet to eighty feet were also sensitized in this study. A fully three-dimensional hydraulic fracture modeling software was used to develop a geological and geomechanical model of the studied area. The generated model was calibrated with available field data to ensure that the model reflects the area's geological and geomechanical characteristics. The developed model was used to create fracture results for each sensitized parameter. Production analysis was performed for all fracture models to determine the optimum landing zone and fracturing treatment implications. The study shows that the Eagle Ford had better production than the lower Austin Chalk in the subject area. The Pepper Shale had the highest potential hydrocarbon production, around 326 Mbbl cumulative, when fractured with a pure gel treatment. The analyses showed that a hybrid treatment with 70% gel and 30% slickwater yielded the optimum production due to the treatment economics even though the highest production was obtained using the pure gel. Treating the formation with larger proppant provided better production than smaller proppant due to conductivity concerns associated with damaging mechanisms in the studied area. Since increasing the volume above 175,000 gallons caused a negligible increase in the production, 175,000 gallons of fracturing fluid per stage appeared to be the optimum fracturing fluid volume. Thirty-foot cluster spacing was the optimum spacing in the study area. Overall, the study suggests that oil production can be improved in the Eagle Ford study area through a detailed workflow development and optimization process. The hydraulic fracture treatment and landing zone optimization workflow ensures optimum hydrocarbon extraction from the study area. The developed workflow can be applied to new unconventional plays instead of using trial and error methods.

Experimental Research of Compound Monitoring on Multiple Temporary Blocking Refracturing for Long-Section Horizontal Wells

As an important energy replacement block in China, the tight conglomerate oilfields in the Mahu area are difficult to develop and are characterized by strong heterogeneity, large horizontal stress differences, and undeveloped natural fractures. However, new development processes including temporary blocking diversion and large section-multiple clusters have been implemented on the oilfields in the past few years. In 2020, two adjacent horizontal wells in the MD well area experienced a poor fracturing development effect compared with the earlier wells in this area. Analysis suggests that the main reasons are water sensitivity of the reservoir, insufficient fracturing scale, and/or interference from the adjacent old wells. To ameliorate the problem, this study presents an experimental study of multiple temporary plugging and refracturing technology in long horizontal well sections, in combination with electromagnetic and microseismic monitoring. Results from the study show a great difference between the two monitoring techniques, which is attributed to their different detection principles. Interestingly, the combination of the two approaches provides a greater performance than either approach alone. As the fracturing fluid flow diversion is based on temporary plugging diversion and electromagnetic monitoring of fracturing fluid is advantageous in temporary plugging diversion monitoring, both approaches require further research and development to address complex situations such as multiple temporary plugging and refracturing in long intervals of adjacent older wells.