The Meso-Structural Characteristics of Crack Generation and Propagation during Rock Fracturing

Meso-structure is an important factor affecting the characteristics of rock fracture. To determine the factors influencing the internal meso-structural characteristics upon the crack generation and extension, rock samples were tested under uniaxial cyclic loading and unloading and examined using computed tomography (CT) scanning. CT scanning was used to visualize and investigate the entire process of fracture source generation and its development in three dimensions, and finally the location information of the fracture source was determined. The mineral composition and structure along the fracture path inside the specimen were studied by using a polarizing microscope, and the evolution of fracture propagation around mineral particles was revealed based on its mineralogical characteristics. Results indicate that based on the fracture source around different rock meso-structure types, the initial fracture source can also be divided into different types, namely, the primary porosity type, the micro-crack type, and the mineral grain type. The strength characteristics of mineral grains can determine whether the crack extends around the gravel or through it. The hard grains at the crack-tip promote the transformation of tensile stress to shear stress, which lead to the change in the direction of crack extension and bifurcation. The spatial shape of the cracks after rock fracture is related to the initial distribution of minerals and is more complicated in areas where minerals are concentrated. The crack extension around gravel particles also generates a mode of failure, affecting large grains with gravel spalling from the matrix. The findings provide a study basis for identifying the potentially dangerous areas and provide early warning for the safety of underground engineering construction operations.

Micro Electrical Discharge Machining Thermal Effect on Micro-Cracks Generation on Silicon Material

Various novel 3D micro machining technologies were researched and developed for silicon micro mechanical system fabrication. Micro EDM is one of them. The material removal mechanism is thermal sparking erosion and is completely independent with regards to the crystalline orientation of silicon, therefore there is no orientation constraint in processing the complex 3D geometry of silicon wafers. As thermal sparking implied, the process features local area high temperature melting and evaporating, and this characteristic has an adverse side-effect on the sparked surface integrity. One important concern is the generation of micro cracks, which would provide an adverse effect on the fatigue life of the micro feature element made of silicon. For this consideration, in this paper, with the experiment and SEM picture analysis approach, the author explored the micro crack generation characteristics on mono crystalline silicon wafers under micro EDM with available sparking energies and on the different crystal orientation surface machining. The generation of micro cracking is not only related with the sparking energy but also related with the crystalline orientation. The {100} orientation is the strongest surface to resist crack generation. For a strong-doped P type silicon wafer, there exists a maximum crack energy threshold. If single sparking energy is over this threshold, micro cracks unavoidably would be generated on any orientation surface. Two types of chemical etching post processes that can remove cracks on sparked surfaces are also tested and discussed.

New crack generation phenomena by crack collision in 10 mm thick tempered glass

High speed photography by Caustics method using Cranz–Schardin camera was used to study crack propagation and divergence in thermally tempered glass. Tempered 10 mm thick glass plates were used as a specimen. New crack generation by two crack collision was observed. Regarding the presence/absence of new cracks, the dependence of the two cracks on the collision angle was confirmed. Considering that it is based on the synthesis of stress 𝜎CR generated at the crack tip, tensile stress necessary for the generation of new cracks could be created.

Finite element analysis for identifying locations of cracking and hydraulic fracturing in homogeneous earthen dams

This paper reports a finite element study to identify the locations of crack initiation in a homogeneous earthen dam at its post-construction and reservoir operation stages. The steady state and transient analyses, including reservoir rise-up and drawdown conditions, are simulated to identify the favorable conditions and locations of crack generation. The behavioral response of the dam is represented in terms of the developed total stress, horizontal deformations of the faces, strain accumulation in the dam, and the differential settlement of the dam base. The locations of post-construction cracks are identified based on the negative minor principal stresses developed on the dam faces. For both single-lift and multiple-lift modeling techniques, the upstream face of the dam is found to be the most favorable location for the crack generation. For transient reservoir operations (rise-up and drawdown scenarios), it is identified that hydraulic fracturing may occur on either faces of the dam at specific heights, governed by the minor principal stresses becoming lesser than the developed pore-water pressure. Depending on whether the reservoir drawdown occurs before or after the attainment of steady-state phreatic level within the body of the dam, the pore-water pressure distribution within the dam are found notably different. This results in hydraulic fracturing occurring at different faces of the dam and at different heights. It is important to have a thorough understanding of the tentative location of the cracks developed in homogeneous earthen dams so that proper mitigation measure can be adopted as per requirement.

An experimental study on the damage and acoustic emission character of raw coalunder uniaxial compression condition

In the paper, the acoustic emission character is analyzed using a new damage variable which is defined based on ring-down count or energy count of acoustic emission and the damage model of raw coal under uniaxial compression is thus established. The results show that acoustic emission information can reflect inter?nal damage of raw coal and is closely related with primary crack compression and evolutionary course of new crack generation, growth, and connectivity.