Grafting nanocellulose with diethylenetriaminepentaacetic acid and chitosan as additive for enhancing recycled OCC pulp fibres

This paper develops a novel paper additive for effectively recycling old corrugated container (OCC) by functionalizing nanocellulose (NC) with diethylenetriaminepentaacetic acid (DTPA) and chitosan (CS), and investigate the reinforcing mechanisms and effect of the developed additive on the physical properties of recycled OCC pulp handsheets. The tensile, tear and burst index, air permeability, tensile energy absorption (TEA), and drainage performance of the recycled OCC handsheets are examined. Fourier transform infrared FTIR) spectroscopy, thermal gravimetric analysis (TGA) and scanning electron microscopy (SEM) are used for the chemical and microstructure characterization of both NC based additives and paper from recycled OCC pulp. The results show that functional groups on the NC based additive, such as carboxyl, amino and hydroxyl groups, can bond with the hydroxyl groups on the recycled OCC fibres to generate a chemical bond. This leads to an increase in the crosslinks and bonding area between the fibres, which increases their tensile strength and improves their recycling rate. SEM shows that the paper with NC based additives had tighter inter-fibre bonds and smaller paper pore structure. Addition of 0.3% NC-DTPA-CS additive results in optimal properties of the recycled OCC paper with an increase by 31.64%, 22.28% and 36.6% of tensile index, tear index, burst index respectively, and the air permeability decreases by 36.92%. Graphical Abstract

LIMBAH KAYU DAN KERTAS BEKAS UNTUK PULP KERTAS

His study aims to analyze the extent to which a mixture of wood waste and used newsprint can be used as raw material for making paper.This study used a completely randomized design with two replications. where the treatment given is a mixture composition between waste wood pulp and old newsprint pulp, each consisting of 0 : 100% (A), 30% 70% (B), 50% : 50% (C), 70% : 30% (D) and 100% : 0% (E) of oven-dry weight of pulp per sheet of paperThe physical properties of paper pulp tested in the form of tear index, tensile index, crack index and folding resistance significantly affect the composition of the mixture of wood waste and used newsprint.The value of tear index, tensile index and folding resistance tend to decrease with the increase in the percentage of used newsprint to the composition of the mixture, while the value of the crack index increases. Wood waste and used newsprint can be used as raw materials in pulp and paper manufacture, especially in the treatment of mixed composition C (50%:50%.)

Comparative assessment of the pulping potentials of soda and mea processes for the development of paper-pulp from sugarcane bagasse

Pulping trials were carried out using MEA and the soda process comparing their pulping potentials. The operating conditions such as the concentration of the cooking liquor (50%, 75%, 100%) for MEA and (10%, 15%, 20%) for NaOH, the maximum cooking temperature (150oC, 160oC, 170oC) and cooking time (60, 90, 120minutes) for both processes were investigated systematically to establish optimal pulping conditions. The agro-biomass used in this investigation is Sugarcane Bagasse viewed as alternative raw material for pulp and paper production. The lignin content of Bagasse (19.5%) was low; indicating that Bagasse should be easier to pulp. The optimum cooking conditions (independent variables) for MEA pulping were 75% MEA concentration, 150oC cooking temperature and 90 minutes cooking time. Excel 2013 was used to analyze the effect of independent variables on yield of bagasse pulp and properties of furnished paper from MEA process in comparison with the Soda process which include tear index, tensile index, burst index and folding endurance with errors less than 15% in all cases. The Kappa number range (12.7-16.9), viscosity (270-870 ml/g) and brightness (62.1-93.2%) of bagasse pulp are appropriate for high-brightness printing and writing papers. The physical properties of furnished paper, tear index (13.4 mN.m2/g), tensile index (71Nm/g), Burst index (4.8 KN/g) and folding endurance (82) recommend the cellulosic pulp from Sugarcane Bagasse obtained from the MEA process for strengthening the virgin fiber in recycled papers and also for developing certain types of printing and packaging papers. Due to the awareness towards the negative impact of kraft mill’s effluent to the environment recently, soda pulping started to regain its popularity among the pulp mills especially non-wood based pulp mills. MEA process is more economically attractive given its high pulp yield, despite the significant increase in chemical demand for bleaching. MEA pulping is a good alternative to soda pulping furnishing high pulp yield with less cooking temperature, i.e. 150oC, thereby saving a considerable amount of energy with less odoriferous pollutants and pollution load associated with the soda process.

Moringa oleifera seeds-removed ripened pods as alternative for papersheet production: antimicrobial activity and their phytoconstituents profile using HPLC

In the present study, and for the waste valorization, Moringa oleifera seeds-removed ripened pods (SRRP) were used for papersheet production and for the extraction of bioactive compounds. Fibers were characterized by SEM–EDX patterns, while the phytoconstituents in ethanol extract was analyzed by HPLC. The inhibition percentage of fungal mycelial growth (IFMG) of the treated Melia azedarach wood with M. oleifera SRRP extract at the concentrations of 10,000, 20,000, and 30,000 µg/mL against the growth of Rhizoctonia solani and Fusarium culmorum was calculated and compared with fluconazole (25 µg). The produced papersheet was treated with the ethanol extract (4000, 2000, and 1000 µg/mL) and assayed for its antibacterial activity against Agrobacterium tumefaciens, Erwinia amylovora, and Pectobacterium atrosepticum by measuring the inhibition zones and minimum inhibitory concentrations (MICs). According to chemical analysis of M. oleifera SRRP, benzene:alcohol extractives, holocellulose, lignin, and ash contents were 7.56, 64.94, 25.66 and 1.53%, respectively, while for the produced unbleached pulp, the screen pulp yield and the Kappa number were 39% and 25, respectively. The produced papersheet showed tensile index, tear index, burst index, and double fold number values of 58.8 N m/g, 3.38 mN m2/g, 3.86 kPa m2/g, and 10.66, respectively. SEM examination showed that the average fiber diameter was 16.39 µm, and the mass average of for elemental composition of C and O by EDX were, 44.21%, and 55.79%, respectively. The main phytoconstituents in the extract (mg/100 g extract) by HPLC were vanillic acid (5053.49), benzoic acid (262.98), naringenin (133.02), chlorogenic acid (66.16), and myricetin (56.27). After 14 days of incubation, M. oleifera SRRP extract-wood treated showed good IFMG against R. solani (36.88%) and F. culmorum (51.66%) compared to fluconazole, where it observed 42.96% and 53.70%, respectively. Moderate to significant antibacterial activity was found, where the minimum inhibitory concentration (MIC) values were 500, 650, and 250 µg/mL against the growth of A. tumefaciens, E. amylovora, and P. atrosepticum respectively, which were lower than the positive control used (Tobramycin 10 µg/disc). In conclusion, M. oleifera SRRP showed promising properties as a raw material for pulp and paper production as well as for the extraction of bioactive compounds.

Role of Cellulose Nanofibrils in Improving the Strength Properties of Papers: A Review

The pursuit for sustainability in the papermaking industry calls for the elimination or reduction of synthetic additives and the exploration of renewable and biodegradable alternatives. Cellulose nanofibrils (CNFs), due to their inherent morphological and biochemical properties, are an excellent alternative to synthetic additives. These properties enable CNFs to improve the mechanical, functional and barrier properties of different types of paper. The nanosize diameter, micrometre length, semi-crystalline structure, high strength and modulus of CNFs has a direct influence on the mechanical properties of paper such as tensile index, burst index, Scott index, breaking length, tear index, Z-strength, E-modulus, strain at break, and tensile stiffness. This review details the role played by CNFs as an additive to improve strength properties of papers and the factors affecting the improvement in paper quality when CNFs are added as additives. The paper also includes techno-economic aspects of the process and identifies areas that need further research.

Beating of Eucalyptus Pulp Fibers under Neutral and Alkaline Conditions – A Valley Beater Study

Beating is one of the most important and complicated processes that influences paper production and paper quality from both a process and a paper property standpoint. With increasing costs, environmental regulations and competitiveness in the today’s global market, paper and board producers revisit existing production process to decrease production costs. New approached with additives such as new developed in-situ precipitated paper fillers materials have the potential to reduce production cost and increase profit margins. For this research bleached eucalyptus Kraft pulp adjusted to a pH of 7.5, 11.0 and 12.3, and laboratory manufactured in-situ precipitated calcium carbonate with a filler level based on oven dry fiber content of 20.9% and 41.7% and a pH of 7.5, and commercial produced precipitated calcium carbonate filler of 10% and 20%. All pulp suspensions were beaten for 80 minutes with samples taken at the unbeaten level and 20 minutes increments. The beating curve over 80 minutes beating time show that pulp suspensions with in-situ produced filer material have a higher dewatering ability with increasing filler content compared to the pulps with commercial PCC and different pH values. Viscosity slightly decreases for pulp suspension with commercial and in-situ produced filler content. Pulp suspension at a pH of 12.3 showed a significant decrease in viscosity over the 80 minutes beating time, superseding the filler containing pulp suspensions. Basis weight decreased over beating time for all pulp suspensions, which can be explained with an increased fines production during beating and lower fiber retention during handsheet forming. The breaking length index increase for all pulp suspensions till 40 minutes of beating time for the filler containing pulp suspensions. Tear index and burst index curves based on beating time are similar for all pulp suspensions with a maximum at 40 minutes beating for the tear index and 60 minutes beating for the burst index. High filler containing pulp suspension showed the lowest tear index.

Antifungal Activities of Wood and Non-Wood Kraft Handsheets Treated with Melia azedarach Extract Using SEM and HPLC Analyses

The main objective of this work was to evaluate pulp produced by kraft cooking for wood materials (WMT) (Bougainvillea spectabilis, Ficus altissima, and F. elastica) and non-wood materials (NWMT) (Sorghum bicolor and Zea mays stalks) and to study the fungal activity of handsheets treated with Melia azedarach heartwood extract (MAHE) solutions. Through the aforementioned analyses, the ideal cooking conditions were determined for each raw material based on the lignin percentage present. After cooking, pulp showed a decrease in the Kappa number produced from WMT, ranging from 16 to 17. This was in contrast with NWMT, which had Kappa numbers ranging from 31 to 35. A difference in the optical properties of the pulp produced from WMT was also observed (18 to 29%) compared with pulp produced from NWMT (32.66 to 35.35%). As for the evaluation of the mechanical properties, the tensile index of the pulp ranged from 30.5 to 40 N·m/g for WMT and from 44.33 to 47.43 N·m/g for NWMT; the tear index ranged from 1.66 to 2.55 mN·m2/g for WMT and from 4.75 to 5.87 mN·m2/g for NWMT; and the burst index ranged from 2.35 to 2.85 kPa·m2/g for WMT and from 3.92 to 4.76 kPa·m2/g for NWMT. Finally, the double fold number was 3 compared with that of pulp produced from pulp, which showed good values ranging from 36 to 55. In the SEM examination, sheets produced from treated handsheets with extract from MAHE showed no growth of Aspergillus fumigatus over paper discs manufactured from B. speclabilis pulp wood. Pulp paper produced from Z. mays and S. bicolor stalks was treated with 1% MAHE, while pulp paper from F. elastica was treated with 0.50% and 1% MAHE. With the addition of 0.5 or 1% MAHE, Fusarium culmorum showed no increase in growth over the paper manufactured from B. speclabilis, F. altissima, F. elastica and Zea mays pulps with visual inhibition zones found. There was almost no growth of S. solani in paper discs manufactured from pulps treated with 1% MAHE. This is probably due to the phytochemical compounds present in the extract. The HPLC analysis of MAHE identified p-hydroxybenzoic acid, caffeine, rutin, chlorogenic acid, benzoic acid, quinol, and quercetin as the main compounds, and these were present in concentrations of 3966.88, 1032.67, 834.13, 767.81, 660.64, 594.86, and 460.36 mg/Kg extract, respectively. Additionally, due to the importance of making paper from agricultural waste (stalks of S. bicolor and Z. mays), the development of sorghum and corn with high biomass is suggested.

Study on technology of greaseproof paper for dry food packaging

This paper presents the research results that established the main technological conditions in the production of greaseproof paper, used as the packaging of dry food as the proportion of pulp types, the degree of the beating of pulp, the use of chemicals and oil and greaseproof resistant agent to the properties of the paper on a laboratory scale. At the same time, experimental production and technology conditions were regulated on a 3 ton/day capacity line. The paper quality produced is equivalent to the imported paper products of the same type which is consumed in the market: basis weight: 42.5 g/m2; tensile breaking length: MD (Machine Direction): 7,520 m, CD (Cross Direction): 3,740 m; tear index: MD: 6.8 mN.m2/g, CD: 5.4 mN.m2/g; burst index: 5.6 kPa.m2/g; Cobb60: 17.2 g/m2; KIT rating: 8; ensuring food safety and hygiene.

Papermaking as Potential Use of Fibers from Mexican Opuntia ficus-indica Waste

The papermaking potential of Opuntia ficus-indica (OFI) waste fibers was studied in this research. Alpha cellulose, lignin, hollocellulose, ethanol/benzene extractives and ash content were determined as 53.7±0.1%, 2.4±0.3%, 61.6±5.7%, 7.1±0.3% and 26.4±0.1%, respectively. The average fiber length, width, lumen and cell wall thickenss were found to be 1.1±0.3 mm, 18.8±6.1µm, 12.1±5.4 µm, 4.3±1.0 µm. Soda pulping was conducted using 20 and 28% sodium hydroxide, cooking temperatures of 160 and 175 °C, cooking times of 60 and 120 min, and liquor- to fiber ratio of 9:1. Soda pulping with 28% sodium hydroxide, 175 °C and 120 min showed a lower Kappa number of 29.60±1.7 and a total yield of 32.2±1.6 %. In general, tensile strength index (36.0±5.0 Nm/g), stretch (1.7±0.3%), breaking length (3.7±0.5 km), burst index (3.2±0.4 KPa.m2/g), tear index (7.3±0.0 mN.m2/g), folding endurance (166 times) and porosity (> 120 s) of OFI pulp were comparable with wood and non-wood pulps.

The effect of Plantago psyllium seed husk flour on the properties of cellulose sheet

This study examined the use of Plantago psyllium seed husk flour as paper additive with the aim of improving the properties of cellulose sheet. The husk flour was added in 5 wt%, 10 wt%, 20 wt% and 30 wt% to the cellulose suspensions and its effect on the handsheet properties was studied. The results showed that the direct addition of husk flour highly improves the mechanical properties of the handsheets like tensile index (with up to 400 %), burst index (with up to 600 %) and tear index (with up to 1200 %). Cobb and contact angle tests with distilled water showed that the handsheets containing husk flour are more hydrophobic compared to the unmodified handsheets. The Cobb-Unger and contact angle tests with oil revealed that the additive reduces the oil absorbency of the handsheets as well, at the highest by 86 %. Additionally, the water vapor and especially the air barrier properties were improved. The 2,2-diphenyl-1-picrylhydrazyl (DPPH) antioxidant capacity test showed that the modified handsheets had free radical scavenging properties. The direct addition of Plantago psyllium seed husk flour can be a promising, easy and green method to improve the mechanical and barrier properties, oil and water resistance of cellulose sheets.