Thermal Gelation for Synthesis of Surface-Modified Silica Aerogel Powders

A spherical silica aerogel powder with hydrophobic surfaces displaying a water contact angle of 147° was synthesized from a water glass-in-hexane emulsion through ambient pressure drying. Water glass droplets containing acetic acid and ethyl alcohol were stabilized in n-hexane with a surfactant. Gelation was performed by heating the droplets, followed by solvent exchange and surface modification using a hexamethyldisilazane (HMDS)/n-hexane solution. The pH of the silicic acid solution was crucial in obtaining a highly porous silica aerogel powder with a spherical morphology. The thermal conductivity, tapped density, pore volume, and BET surface area of the silica aerogel powder were 22.4 mW·m−1K−1, 0.07 g·cm−3, 4.64 cm3·g−1, and 989 m2·g−1, respectively. Fourier transform infrared (FT–IR) spectroscopy analysis showed that the silica granule surface was modified by Si-CH3 groups, producing a hydrophobic aerogel.

Effect of Process Conditions on the Properties of Resorcinol-Formaldehyde Aerogel Microparticles Produced via Emulsion-Gelation Method

Organic aerogels in the form of powder, microgranules and microsized particles receive considerable attention due to their easy fabrication, low process time and costs compared to their monolithic form. Here, we developed resorcinol-formaldehyde (RF) aerogel microparticles by using an emulsion-gelation method. The main objective of this study is to investigate the influence of curing time, stirring rate, RF sol:oil ratio and initial pH of the sol in order to control the size and properties of the microparticles produced. The emulsion-gelation of RF sol prepared with sodium carbonate catalyst in an oil phase at 60 °C was explored. RF microparticles were washed with ethanol to remove the oil phase followed by supercritical and ambient pressure drying. The properties of the dried RF microparticles were analyzed using FT-IR, N2 adsorption isotherm, gas pycnometry, wide angle X-ray scattering and scanning electron microscope. RF microparticles with high surface area up to 543 m2/g and large pore volume of 1.75 cm3/g with particle sizes ranging from 50–425 µm were obtained.

Facile Preparation of High Strength Silica Aerogel Composites via a Water Solvent System and Ambient Pressure Drying without Surface Modification or Solvent Replacement

To further reduce the manufacturing cost and improve safety, silica aerogel composites (SAC) with low density and low thermal conductivity synthesized via ambient pressure drying (APD) technology have gradually become one of the most focused research areas. As a solvent, ethanol is flammable and needs to be replaced by other low surface tension solvents, which is dangerous and time-consuming. Therefore, the key steps of solvent replacement and surface modification in the APD process need to be simplified. Here, we demonstrate a facile strategy for preparing high strength mullite fiber reinforced SAC, which is synthesized by APD using water as a solvent, rather than using surface modification or solvent replacement. The effects of the fiber density on the physical properties, mechanical properties, and thermal conductivities of SAC are discussed in detail. The results show that when the fiber density of SAC is 0.24 g/cm3, the thermal conductivity at 1100 °C is 0.127 W/m·K, and the compressive strength at 10% strain is 1.348 MPa. Because of the simple synthesis process and excellent thermal-mechanical performance, the SAC is expected to be used as an efficient and economical insulation material.

Synthesis of sodium silicate-based silica aerogels with graphene oxide by ambient pressure drying

Here we study how graphene oxide affects silica aerogels and their physical and mechanical properties by examining volume shrinkage, pore volume, surface area and compressive strength of these composite aerogels. Composite aerogels were made through adding different amount of graphene oxide (GO) to sodium silicate precursor by using ambient pressure drying method. Additionally, the chemical composition of the composite aerogels was determined using X-ray diffraction (XRD) and Fourier transform infrared (FTIR) spectroscopy. A rougher structure was observed when the GO loading increased and the characteristic peak of GO in XRD disappeared due to the random distribution of GO within the silica matrix. FTIR spectrum of composite aerogels shows that the relative intensity of silanol groups on the silica matrix have downward tendency with the addition of GO. The specific surface area had maxima with the addition of 0.01 wt% GO surface area to 578 m2 /g. The mechanical strength of aerogels was increased, with the loading of GO from 0.0 wt% to 0.2 wt%, and the compressive modulus increased from 0.02 MPa to 0.22 MPa.