Effect of Tempering Treatment on Microstructural Evolution and Mechanical Behavior of Heavy-Wall Heat Induction Seamless Bend Pipe

In this paper, the microstructure and mechanical properties of heavy-wall seamless bend pipe after quenching at different tempering temperatures, including 550 °C, 600 °C, 650 °C, and 700 °C, were studied. Microstructure and dislocations observations were characterized by means of an optical microscope, a scanning electron microscope, a transmission electron microscope, and X-ray diffraction. As the tempering temperature increases, the dislocation density in the test steel gradually decreases, and the precipitation behavior of (Nb, V)(C, N) increases. The sample tempered at 650 °C exhibits a granular bainite structure with a dislocation cell structure and a large number of smaller precipitates. The yield platforms of tempered samples at 650 °C and 700 °C are attributed to the pinning effect of the Cottrell atmosphere on dislocations. The sample tempered at 650 °C not only presents the highest strength, but also the highest uniform elongation, which is attributed to the higher strain-hardening rate and instantaneous work-hardening index. This is closely related to the multiplication of dislocations, the interaction between dislocations and dislocations, and the interaction between dislocations and precipitates during plastic deformation of the 650 °C-tempered samples with low dislocation density, which delays the occurrence of necking.

Morphology and Crystallography Analyses of HSLA Steels with Hardenability Enhanced by Tailored C–Ni Collocation

High hardenability is of great importance to ultra-heavy steel plates and can be achieved by tailoring the composition of steel. In this study, the continuous cooling transformation (CCT) curves of two high-strength low-alloy (HSLA) steels (0.16C-0.92Ni steel and 0.12C-1.86Ni steel) were elucidated to reveal the significance of C–Ni collocation on hardenability from the perspective of morphology and crystallography. At a low cooling rate (0.5 °C/s), the 0.12C-1.86Ni steel showed higher microhardness than 0.16C-0.92Ni steel. The microstructure in 0.16C-0.92Ni steel was mainly granular bainite with block-shaped martensite/austenite islands (M/A islands), while that in 0.12C-1.86Ni steel was typically lath bainite with film-shaped M/A islands, denoting that the 0.12C-1.86Ni steel is of higher hardenability. Moreover, the 0.12C-1.86Ni steel exhibited a higher density of block boundaries, especially V1/V2 boundaries. The higher density of block boundaries resulted from the weakened variant selection due to the larger transformation driving force and more self-accommodation of transformation strain induced by the reduced carbon and increased nickel content.

Effect of Welding Heat Input on Microstructure and Impact Toughness in the Simulated CGHAZ of Low Carbon Mo-V-Ti-N-B Steel

Welding thermal cycles with heat inputs ranging from 25 to 75 kJ/cm were performed on a Gleeble 3500. The impact energy improved significantly (from 10 to 112 J), whereas the simulated coarse-grain heat-affected zone (CGHAZ) microstructure changed from lath bainite ferrite (LBF) and granular bainite ferrite (GBF) + martensite/austenite (M/A) to acicular ferrite (AF) + polygonal ferrite (PF) + M/A as the heat input increased. Simultaneously, the mean coarse precipitate sizes and the degree of V(C,N) enrichment on the precipitate surface increased, which provided favorable conditions for intragranular ferrite nucleation. The Ar3 of CGHAZ increased from 593 °C to 793 °C with increasing heat inputs; the longer high-temperature residence time inhibited the bainite transformation and promoted the ferrite transformation. As a result, acicular ferrite increased and bainite decreased in the CGHAZ. The CGHAZ microstructure was refined for the acicular ferrite segmentation of the prior austenite, and the microstructure mean equivalent diameter (MED) in the CGHAZ decreased from 7.6 µm to 4.2 µm; the densities of grain boundaries higher than 15° increased from 20.3% to 45.5% and significantly increased the impact toughness. The correlation of heat input, microstructure, and impact toughness was investigated in detail. These results may provide new ideas for the development of high welding heat input multiphase steels.

Effects of Fillet Weld Size and Sleeve Material Strength on the Residual Stress Distribution and Structural Safety While Implementing the New Sleeve Repair Process

The process optimization and structural safety improvement of the in-service repair welding of the X80 pipeline are very important. In this paper, the temperature, microstructure, and stress distribution were analyzed using the combination of TMM (thermal-metallurgical-mechanical) simulations and the corresponding verification experiments. The effects of the sleeve material strength and the fillet weld size were discussed. The results showed that the fillet weld zone was mainly composed of ferrite and bainite when the material of the sleeve pipe was Q345B. Furthermore, the sleeve pipe’s HAZ (heat affected zone) was dominated by lath martensite, lath bainite, and granular bainite. Moreover, granular bainite and a small amount of ferrite were found in the HAZ of the X80 pipe. It was found that, as the fillet weld size increased, the welding residual stress distribution became more uniform. The hoop stress at weld toe reduced from ~860 MPa of case A to ~680 MPa of case E, and the axial stress at weld toe reduced from ~440 MPa of case A to ~380 MPa of case E. From the viewpoint of welding residual stress, fillet weld size was suggested to be larger than 1.4T. The stress concentration and the stress distribution showed a correlation with the cracking behavior. Weld re-solidification ripples on the weld surface and weld ripples between welding passes or near the weld toe could cause stress concentration and the corresponding crack initiation. Furthermore, when the material of the sleeve pipe changed from Q345B to X80, the high-level tensile stress zone was found to be enlarged. The hoop stress at weld toe increased from ~750 to ~800 MPa, and the axial stress at weld toe increased from ~500 to ~600 MPa. After implementing the new sleeve repair welding process where X80 replaces the material of sleeve pipe, the cracking risk in sleeve pipe will improve. From the perspective of the welding residual stress, it was concluded that the fillet weld size reduction and the sleeve material strength improvement are harmful to in-service welded structures’ safety and integrity.

Effect of Ferritic Morphology on Yield Strength of CGHAZ in a Low Carbon Mo-V-N-Ti-B Steel

For investigating the impact of ferritic morphology on yield strength (YS) of the high-heat-input welding induced coarse-grained heat-affected zone (CGHAZ) of a low carbon Mo-V-N-Ti-B steel, a group of particular welding heat inputs were designed to obtain different ferritic microstructures in CGHAZ. The tensile properties were estimated from typical samples with ferritic microstructures. The mixed microstructures dominated by the intragranular polygonal ferrite (IGPF), the intragranular acicular ferrite (IGAF), and the granular bainite (GB) were obtained at the heat inputs of 35, 65, 85 and 120 kJ/cm, respectively. When the main microstructure changed from IGPF to IGAF and GB, YS increased first and then decreased. The microstructure consisting mainly of IGAF possessed the maximum YS. As the main microstructure changed from IGPF to IGAF and GB, the contribution of grain refinement strengthening to YS was estimated to be elevated remarkably. This means the strength of CGHAZ in a low-carbon steel subjected to the high-heat-input welding could be enhanced by promoting the fine-grained AF and GB formation.

Effect of Powder Feeding Rate on the Forming Quality of Alloy by Laser Melting Deposition

12CrNi2 alloy steel was prepared by Laser Melting Deposition (LMD) technology, and the effect of powder feeding rate on surface quality, internal defects, microstructure, and microhardness of the single track and manufactured part were investigated. The results show that the metallurgical bonding of the single track deteriorates, the surface quality of the manufactured part is improved, the average microhardness of the manufactured part increases, and the number of pores first decreases and then increases with the increase of powder feeding rate. At the lower powder feeding rate, the manufactured parts have larger pore defects, while at the higher powder feeding rate, the manufactured parts have poor fusion defects. The main phase composition of the manufactured parts is ferrite(F), granular bainite (GB), and pearlite(P), and the manufactured part has finer grains at the higher powder feeding rate.

Influence of Post-Weld Heat Treatment on Microstructure and Toughness Properties of 13MnNiMoR High Strength Low Alloy Steel Weld Joint

Weld and base metals require hot or cold working during the steel equipment manufacturing process. As a result, the components should be subjected to a normalizing heat treatment in order to recover their mechanical properties. In this study, the submerged-arc welding of the high strength low alloy (HSLA) thick steel plate(13MnNiMoR) is adapted for the vessel head under the normalizing and tempering heat treatment. The findings showed that the material toughness decreases after heating to simulate a vessel head forming process. The stamping process is carried out under the conditions of 980 °C for one hour, normalizing at 920 °C for 1 h and tempering between 600–660 °C for 2 h, respectively. The martensite-austenite (M-A) constituent is distributed in granular bainite and the boundary of austenite in island constituent. Therefore, it was deemed to be the most detrimental to Charpy-V impact toughness. Between normalizing and tempering, intercritical normalizing at 740 °C was added. As a result of the ferrite with fine particles M-A constituent, the toughness increases significantly.

Effect of Hot Working Processes on Microstructure and Mechanical Properties of Pipeline Steel

The microstructure and microhardness of X70 pipeline steel were investigated after conducting different processing routes. The microstructure was characterized using optical and electron microscopy. Scanning electron microscopy equipped with electron backscattered diffraction (EBSD) and transmission electron microscopy techniques were applied for investigation of different thermal processing treatment conditions. Mechanical properties were characterized by a microhardness tester. The results show that the microstructure mainly consists of granular bainite, acicular ferrite and a small amount of M/A constituents under hot rolling states. There are many dislocations inside the acicular ferrite. The thermal simulation experiments show that the microstructure becomes homogeneous with the increase in cooling rate. The acicular ferrite morphology becomes fine and uniform, and the content of M/A constituents increases at the same compression amount. The compression gives rise to the accumulated strain and stored energy, which accelerate the transformation of acicular ferrite and refine the microstructure of the pipeline steel. The microhardness rises with the increase in deformation ratio and cooling rate. The microstructure of the pipeline steel subjected to the isothermal quenching process is ultrafine ferrite and M/A islands. When the isothermal quenching temperature reaches 550 °C, a small amount of upper bainite appears in the microstructure. With the increase in isothermal quenching temperature, the microhardness decreases. Acicular ferrite is a better candidate microstructure than ultrafine ferrite for the pipeline steels.

Phase Transformation of ER70-Ti for Gas Shielded Wire

ER70-Ti is a high strength gas shielded welding wire steel, which is suitable for ships, bridges and other structures, and can be used for thick plate welding with high current. In the welding wire industry, ER70-Ti is a high-tech deep-processing product with high added value. In this study, the thermal expansion experiment of ER70-Ti wire rod was carried out. The critical temperature of ER70-Ti phase transformation was measured and the continuous cooling transformation curve (CCT curve) of undercooled austenite was drawn. The microstructure and hardness of the samples under different cooling rates were observed. The results show that Ac1 temperature of ER70-Ti sample was 690 °C, Ac3 temperature was 877°C, and Bs temperature was 575°C. When the cooling rate was low (0.1°C/s~2.5°C/s), the phase transformation products of ER70-Ti were equiaxed polygonal ferrite and granular bainite. With the increase of cooling rate, the grain size of ER70-Ti sample was refined and the bainite content increased from 53% to 85%. When the cooling rate was higher than 5°C/s, all the phase transformation products were bainite. The Vickers microhardness also increased with the increase of cooling rate, from 185HV to 325HV.

Effect of Welding Peak Temperature on Microstructure and Impact Toughness of Heat-Affected Zone of Q690 High Strength Bridge Steel

The effect of peak temperature (TP) on the microstructure and impact toughness of the welding heat-affected zone (HAZ) of Q690 high-strength bridge steel was studied using a Gleeble-3500 thermal simulation testing machine. The results show that the microstructure of the inter critical heat-affected zone (ICHAZ) was ferrite and bainite. The microstructure of fine grain heat-affected zone (FGHAZ) and coarse grain heat-affected zone (CGHAZ) was lath bainite (LB) LB, lath martensite (LM), and granular bainite (GB), but the microstructure of FGHAZ was finer. With the increase in peak temperature, the content of LB and GB decreased, the content of LM increased, and the lath bundles of LM and LB gradually became coarser. With the increase in peak temperature, the grain size of the original austenite increased significantly, and the impact toughness decreased significantly. When the peak temperature was 800 °C, the toughness was the best. For CGHAZ, the peak temperature should be less than 1200 °C to avoid excessive growth of grain and reduction of mechanical property.