Increased Wear Resistance of Roller Bearings Using Me-C: H Coated Rollers

2000 ◽  
Vol 122 (4) ◽  
pp. 682-688 ◽  
Author(s):  
Ulf Olofsson ◽  
Hans Sjo¨stro¨m ◽  
Ulf Sjo¨din
Keyword(s):  
Wear Resistance ◽  
Fatigue Life ◽  
Coefficient Of Friction ◽  
Amorphous Carbon ◽  
Experimental Test ◽  
Thrust Bearing ◽  
Surface Hardness ◽  
Experimental Results ◽  
Contact Surfaces ◽  
Number Of Particles

The contact surfaces in a boundary lubricated spherical roller thrust bearing can change form due to sliding and particle generated wear. These form changes can seriously reduce the fatigue life of the bearings. An experimental test series has been performed where this effect was investigated in bearings with metal mixed amorphous carbon, Me-C: H, coated rollers that were tested against bearings with standard rollers. The experimental results show that while the bearings with standard rollers can fail due to wear, the bearings with coated rollers are at the same time almost unaffected by wear. Also the number of particles generated in the contact was significantly less when using coated rollers. There were twice as many self-generated particles when using a standard bearing compared with a coated bearing. The effect of the coating is discussed in terms of surface hardness, coefficient of friction and tribochemical phenomena. [S0742-4787(00)02004-X]

scholarly journals FRICTION AND ADHESION OF MONOMOLECULAR COATINGS

2017 ◽  
Author(s):  
I.N. Kavaliova ◽  
E.A. Kovalev ◽  
A.Ya. Grigoriev
Keyword(s):  
Wear Resistance ◽  
Coefficient Of Friction ◽  
Acid Ester ◽  
Experimental Results ◽  
Silicon Substrates ◽  
Adhesion Forces ◽  
Silicon Plate ◽  
Monomolecular Films ◽  
Contact Adhesion

The paper presents data on measurements of friction and adhesion forces of silicon ball and silicon plate covered by DDPO4 (dodecylphosphoric acid ester), ODPO4 (octadecylphosphoric acid ester), SEBS (poly[styrene-b-(ethylene-co-butylene)-b-styrene]) and OTS (octadecyltrichlorsilane) and others. Tests were performed with reciprocating microtribometer and contact adhesion meter. The experimental results have shown, that coefficient of friction, between a silicon ball and silicon substrates modified by the monomolecular films, are varied in the range 0.05…0.25, with wear-resistance from 20 to 2000 cycles. An ambiguous correlation was found between friction and contact adhesion forces of investigated surfaces.

Research of Microstructure and Properties of the 4Cr14Ni14W2Mo Steel with QPQ Salt-Bath Nitriding

2008 ◽  
Vol 373-374 ◽  
pp. 260-263 ◽  
Author(s):  
Guang Yao Xiong ◽  
Bo Lin He ◽  
Rui Zou
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Low Temperature ◽  
White Layer ◽  
Surface Hardness ◽  
Complex Salt ◽  
Salt Bath ◽  
Experimental Results ◽  
Process Time ◽  
High Production Rate

The wear-resistance, corrosion resistance, hardness can be greatly increased by using low temperature QPQ complex salt-bath treatment. And it is a new strengthening method without distortion in the treating process. The surface of 4Cr14Ni14W2Mo steel was treated using this method. The microstructure and depth of the treated surface for the steel were analyzed using SEM. The sliding wear resistance was tested on the M-2000 tester and the micro-hardness was tested using 401MVA microscopy hardness tester. The corrosion resistance was tested in the 5%NaCl water by using spraying method. The experimental results indicate that a certain depth of white layer and diffusion layer of the steel can be obtained by using low temperature QPQ complex salt-bath treatment. The nitriding compound layer with high hardness, superior wear resistance and stable microstructure, can also be obtained on the surface of the parts. The highest hardness in the surface is HV0.11012. The surface hardness is 2.8 times higher than that of inner part. The depth of white layer is from 10 to 12μm. The experimental results and applied results show that the low temperature QPQ complex salt-bath treatment has many advantages, such as fast nitriding speed, uniform heating, short process time, low treating temperature, small distortion, high production rate, low cost, stable nitriding quality no pollution and so on.

scholarly journals Surface modification of TC4 Ti alloy by laser cladding with Ni-Ti-Nb powders

2018 ◽  
Vol 189 ◽  
pp. 01004 ◽  
Author(s):  
Yiming Tian ◽  
Chengxin Lin ◽  
Jie Yu ◽  
Zhijie Liu ◽  
Yu Zhang ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Laser Cladding ◽  
Laser Processing ◽  
Alloy Composition ◽  
Surface Hardness ◽  
Experimental Results ◽  
Fretting Wear ◽  
Ti Alloy ◽  
Surface Performance ◽  
Processing Techniques

TC4 Ti alloy with the excellent properties can be applied to many fields, but the surface performance such as wear-resisting, fretting wear, contact corrosion etc.can't be met for many special demands. Laser cladding was applied on a TC4 Ti alloy to improve its properties. Mixed Ni,Ti and Nb powders were put onto the TC4 Ti alloy and subsequently treated by laser beam. The experimental results show that the surface hardness and wear resistance are significantly improved. The increase in wear resistance is predicted to be related to the "adaptive" wear mechanism of SMA.The microstructure and composition modifications in the surface layer were carefully investigated by using SEM, EDX and metallographic microscope. Experimental analyses show that the compositions of laser cladding coating are close to shape memory alloy of 44Ni-47Ti-9Nb,and differedt microstructure are rich with different elements. These experimental results are associated with laser processing techniques and alloy composition to some extent.

scholarly journals Evaluation of Tribological Performance of Hydrogenated Dlc by Surface Texturing in the Presence of Palm Based Tmp Ester at Different Temperatures

2019 ◽  
Vol 2 (4) ◽  
pp. 473
Author(s):  
Mahendra Varman ◽  
Arslan Ahmed ◽  
Haji Hassan Masjuki ◽  
Md. Abul kalam ◽  
N. W.M. Zulkifli
Keyword(s):  
Wear Resistance ◽  
High Temperatures ◽  
Coefficient Of Friction ◽  
Amorphous Carbon ◽  
Surface Texturing ◽  
Tribological Performance ◽  
Coating Performance ◽  
Dlc Coating ◽  
Different Temperatures ◽  
Hydrogenated Amorphous

Surface textured and DLC coated (hydrogenated amorphous carbon) samples were assessed for their coating performance at 40 oC, 80 oC and 125 oC. As a result, textured a-C:H DLC demonstrated higher but stable coefficient of friction (COF) at high temperatures as compared to un-textured DLC samples. However, textured DLC samples showed higher wear resistance compared to un-textured DLC coating. The enhancement can be elucidated by the lower graphitization of textured DLC samples.

Modification of MnS inclusion by tellurium in 38MnVS6 micro-alloyed steel

2020 ◽  
Vol 117 (6) ◽  
pp. 615
Author(s):  
Ping Shen ◽  
Lei Zhou ◽  
Qiankun Yang ◽  
Zhiqi Zeng ◽  
Kenan Ai ◽  
...  
Keyword(s):  
Fatigue Life ◽  
Aspect Ratio ◽  
Strong Influence ◽  
Experimental Results ◽  
Alloyed Steel ◽  
Equivalent Diameter ◽  
Small Aspect Ratio ◽  
Steel Quality ◽  
Eds Analysis ◽  
Micro Alloyed Steel

In 38MnVS6 steel, the morphology of sulfide inclusion has a strong influence on the fatigue life and machinability of the steel. In most cases, the MnS inclusions show strip morphology after rolling, which significantly affects the steel quality. Usually, the MnS inclusion with a spherical morphology is the best morphology for the steel quality. In the present work, tellurium was applied to 38MnVS6 micro-alloyed steel to control the MnS inclusion. Trace tellurium was added into 38MnVS6 steel and the effect of Te on the morphology, composition, size and distribution of MnS inclusions were investigated. Experimental results show that with the increase of Te content, the equivalent diameter and the aspect ratio of inclusion decrease strikingly, and the number of inclusions with small aspect ratio increases. The inclusions are dissociated and spherized. The SEM-EDS analysis indicates that the trace Te mainly dissolves in MnS inclusion. Once the MnS is saturated with Te, MnTe starts to generate and wraps MnS. The critical Te/S value for the formation of MnTe in the 38MnV6 steel is determined to be approximately 0.075. With the increase of Te/S ratio, the aspect ratio of MnS inclusion decreases and gradually reaches a constant level. The Te/S value in the 38MnVS6 steel corresponding to the change of aspect ratio from decreasing to constant ranges from 0.096 to 0.255. This is most likely to be caused by the saturation of Te in the MnS inclusion. After adding Te in the steel, rod-like MnS inclusion is modified to small inclusion and the smaller the MnS inclusion, the lower the aspect ratio.

TOUGHMET 2CX

Alloy Digest ◽  
2013 ◽  
Vol 62 (6) ◽  
Keyword(s):  
Tensile Strength ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
Coefficient Of Friction ◽  
Loading Conditions ◽  
Severe Loading

Abstract ToughMet 2 CX is a Cu-9Ni-6Sn alloy that combines low coefficient of friction with wear resistance. ToughMet alloys are a line of spinodal hardened Cu-Ni antigalling alloys for bearings capable of performing with a variety of shafting materials and lubricants. The alloys combine a high lubricity with wear resistance in these severe loading conditions. ToughMet 2CX in the cast and spinodally hardened (CX) condition exhibits tensile strength in excess of 724 MPa (105 ksi) and hardness exceeding HRC 27 with excellent machinability. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties. It also includes information on corrosion resistance as well as forming. Filing Code: Cu-819. Producer or source: Materion Brush Performance Alloys.

DILLIDUR 450V

Alloy Digest ◽  
2011 ◽  
Vol 60 (12) ◽  
Keyword(s):  
Fracture Toughness ◽  
Wear Resistance ◽  
Physical Properties ◽  
Tensile Properties ◽  
Room Temperature ◽  
Surface Hardness ◽  
Heat Treating ◽  
Hot Working ◽  
Resistant Steel ◽  
Bend Strength

Abstract Dillidur 450V is a water hardened wear-resistant steel with surface hardness at room temperature of 420-480 HB. The steel is easy to weld and bend. Hot working is not recommended. This datasheet provides information on composition, physical properties, hardness, tensile properties, and bend strength as well as fracture toughness. It also includes information on wear resistance as well as forming, heat treating, machining, and joining. Filing Code: SA-638. Producer or source: Dillinger Hütte GTS.

scholarly journals Effects of Alkyl-Substituted Polybenzoxazines on Tribological Properties of Non-Asbestos Composite Friction Materials

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 567
Author(s):  
Anun Wongpayakyotin ◽  
Chanchira Jubsilp ◽  
Sunan Tiptipakorn ◽  
Phattarin Mora ◽  
Christopher W. Bielawski ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Composite Materials ◽  
Coefficient Of Friction ◽  
Aromatic Amines ◽  
Underlying Structure ◽  
Methyl Groups ◽  
Friction Materials ◽  
Wear Rates ◽  
Structure Properties ◽  
Crosslink Densities

A series of substituted polybenzoxazines was synthesized and studied as binders in non-asbestos friction composite materials. The structures of the polybenzoxazines were varied in a systemic fashion by increasing the number and position of pendant alkyl (methyl) groups and was accomplished using the respective aromatic amines during the polymer synthesis step. By investigating the key thermomechanical and tribological characteristics displayed by the composite materials, the underlying structure-properties relationships were deconvoluted. Composite friction materials with higher thermomechanical and wear resistance properties were obtained from polybenzoxazines with relatively high crosslink densities. In contrast, polybenzoxazines with relatively low crosslink densities afforded composite friction materials with an improved coefficient of friction values and specific wear rates.

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