Research on the Cutting Performance and Parameter Optimization of TiAlN Coated Cutting Tools in Cutting Stainless Steel

2014 ◽  
Vol 488-489 ◽  
pp. 277-280
Author(s):  
Sha Sha Wei ◽  
Wei Wei ◽  
Ping Shan Lu ◽  
Rong Chuan Lin
Keyword(s):  
Stainless Steel ◽  
Wear Resistance ◽  
Tool Life ◽  
Parameter Optimization ◽  
Cutting Tools ◽  
Cutting Performance ◽  
High Wear Resistance ◽  
Mechanics Performance ◽  
Optimum Cutting ◽  
Coated Cemented Carbide

TiAlN coated cemented carbide is a new style material and enjoys many advantages such as high wear resistance ,good physical and mechanics performance. Through cutting tests of machining stainless steel S17700, we study the effects of different cutting performance on tool life to get optimum cutting performance when tool life is constant. The study shows that this cutter is a better material in cutting stainless steel.

The Study Wear Resistance of the Modified Surface of the Cutting Tool

2014 ◽  
Vol 548-549 ◽  
pp. 417-421 ◽  
Author(s):  
Anatoliy Stepanovich Vereschaka ◽  
Alexey Anatolevich Vereschaka ◽  
Mars S. Migranov
Keyword(s):  
Wear Resistance ◽  
Tool Life ◽  
Chemical Elements ◽  
Cutting Tools ◽  
Cutting Fluid ◽  
High Wear Resistance ◽  
Multilayer Coatings ◽  
Ion Nitriding ◽  
Coating Deposition ◽  
Modified Surface

One of the effective ways to improve the efficiency of cutting tools is the use of innovative types of multilayer coatings combining friction properties and high wear resistance. The object of study of this work was to investigate the influence of the composition of sublayer with anti-friction properties like component functional multilayer coatings on tool life. The data obtained in these studies were the basis for the development of the concept of functional multilayer coatings for cutting tools with programmable properties, providing an opportunity for each coating layer to perform a required function at a certain stage of tool wear. As used HSS substrate which is preliminarily subjected to ion nitriding by glow discharge and in addition alloyed gas-metal ions before coating deposition. The final step involved coating deposition process TiCrN using filtered cathodic vacuum arc deposition (FCVAD). Studies have shown that mixing the antifriction alloys which are widely used to improve friction properties allow to increase the tool life is not more than two times. This method of the tool life increase by reducing the shear strength of boundary adhesion between the tool and the work material does not seem to be the most effective for multilayered coatings under analysis, as for almost all studied anti-friction materials, the adhesion between the coating and the modified surface was rather low. This precludes their practical application due to technological reasons. Implantation the chemical elements can achieve much better results. Elements such as indium, silver and nitrogen increase tool life in 2 - 3 times for different cutting conditions (using dry cutting or cutting with cutting fluid). The obtained results can be considered as the most promising. Indium and silver are interactive with respect to Fe and may be used as lubricants in metal and promote a crushed chip forming at cutting using coating under the study. Ion surface modification of the tool with other studied elements demonstrates unstable or negative results that reduction in tool life or inability to provide good adhesion between the coating and substrate.

Experimental Study on Turning Nickel-Based Superalloy GH4033 with Coated Cemented Carbide Tools

2014 ◽  
Vol 800-801 ◽  
pp. 191-196
Author(s):  
Bin Zhao ◽  
Han Lian Liu ◽  
Chuan Zhen Huang ◽  
Bin Zou ◽  
Hong Tao Zhu
Keyword(s):  
Surface Roughness ◽  
Tool Life ◽  
Failure Modes ◽  
Flank Wear ◽  
Cutting Performance ◽  
Cemented Carbide ◽  
Nickel Based Superalloy ◽  
Coated Tool ◽  
Optimal Cutting Parameters ◽  
Coated Cemented Carbide

The nickel-based superalloy GH4033 is one of the difficult-to-cut materials. In order to investigate the machinability of GH4033, the tool cutting performance, tool failure modes, tool life and the relationships between surface roughness and tool flank wear were studied by using different coated cemented carbide cutting tools under dry cutting. Aiming at the amount of metal removal combining with the tool life and surface quality, the better cutting tool coating type and optimal cutting parameters were obtained through the orthogonal experiments. The results showed that the cutting performance of TiCN coated tool (GC4235) was better than that of TiAlN coated tool (JC450V). With these two kinds of tools, the machined surface roughness decreased to a minimum value and then increased with the increase of flank wear. When cutting GH4033, the main wear mechanism for both of the two types of tools included adhesive wear, diffusive wear, abrasive wear, edge wear and coating peeling.

scholarly journals Wear Resistance of (Ti,Al)N Metallic Coatings for Extremal Working Conditions

Coatings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 157
Author(s):  
Jarosław Mikuła ◽  
Daniel Pakuła ◽  
Ludwina Żukowska ◽  
Klaudiusz Gołombek ◽  
Antonín Kříž
Keyword(s):  
Wear Resistance ◽  
Functional Properties ◽  
Tool Life ◽  
Cutting Tools ◽  
Hard Coatings ◽  
Metallographic Analysis ◽  
Process Conditions ◽  
Tool Materials ◽  
Coated Materials ◽  
Wide Range

The article includes research results for the functional properties achieved for a wide range of sintered tool materials, including sintered carbides, cermets and three types of Al2O3 oxide tool ceramics ((Al2O3 + ZrO2, Al2O3 + TiC and Al2O3 + SiC(w)) with (Ti,Al)N coating deposited in the cathodic arc evaporation (CAE-PVD) method and comparison with uncoated tool materials. For all coated samples, a uniform wear pattern on tool shank was observed during metallographic analysis. Based on the scanning electron microscope (SEM) metallographic analysis, it was found that the most common types of tribological defects identified in tested materials are: mechanical defects and abrasive wear of the tool side, crater formation on the tool face, cracks on the tool side, chipping on the cutting edge and built-up edge from chip fragments. Deposition of (Ti,Al)N coating on all tested substrates increases the wear resistance and also limits the exceeding of critical levels of permanent stresses. It even increases the tool life many times over. Such a significant increase in tool life results, among other things, from a large increase in microhardness of PVD coated materials compared to uncoated samples, increased resistance to thermal and chemical abrasion, improved chip formation and removal process conditions. Use of hard coatings applied to sintered tool materials is considered to be one of the most important achievements in improving the functional properties of cutting tools and can still be developed by improving the coating structure solutions (sorted and nanocrystalline structures) and extending the range of coating applications (Ti,Al)N in a variety of substrates.

Cutting Performance and Wear Mechanism of Si3N4-Based Nanocomposite Ceramic Tool

2010 ◽  
Vol 443 ◽  
pp. 324-329 ◽  
Author(s):  
Bin Zou ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Jin Peng Song
Keyword(s):  
Wear Resistance ◽  
Wear Mechanism ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Cutting Performance ◽  
Nano Particles ◽  
Ceramic Tool ◽  
Tool Materials ◽  
High Cutting Speed ◽  
The Matrix

Si3N4/TiN nanocomposite tool and Si3N4/Ti(C7N3) nanocomposite tool were prepared. The cutting performance and wear mechanism of Si3N4-based nanocomposite ceramic tool was investigated by comparison with a commercial sialon ceramic tool in machining of 45 steel. Si3N4-based nanocomposite ceramic tool exhibits the better wear resistance than sialon at the relatively high cutting speed. The increased cutting performance of Si3N4-based nanocomposite ceramic tool is ascribed to the higher mechanical properties. Nano-particles can refine the matrix grains and improve the bonding strength among the matrix grains of Si3N4-based nanocomposite ceramic tool materials. It contributes to an improved wear resistance of the cutting tools during machining.

The Effect of Oxygen Addition on Oxidation Resistance and Cutting Performance of Si3N4 Ceramics

2007 ◽  
Vol 534-536 ◽  
pp. 1089-1092
Author(s):  
Mituyoshi Nagano ◽  
Hideaki Sano ◽  
Shigeya Sakaguchi ◽  
Guo Bin Zheng ◽  
Yasuo Uchiyama
Keyword(s):  
Bending Strength ◽  
Cutting Tools ◽  
Cutting Performance ◽  
Al2o3 Content ◽  
High Wear Resistance ◽  
Composition Analysis ◽  
Performance Improvements ◽  
Oxygen Addition ◽  
Effect Of Oxygen ◽  
Si3n4 Ceramics

The effect of oxygen addition on oxidation behavior of the β-Si3N4 ceramics with 5 mass% Y2O3 and 2 or 4 mass% Al2O3 was investigated by performing oxidation tests in air at 1300° to 1400°C and cutting performance tests. These tests were intended to clarify their ware resistance as cutting tools. The results of mass change, SEM observation and composition analysis of the specimens before and after oxidation test showed that as the Al2O3 content in the β-Si3N4 ceramics increased, mass changes resulted higher oxidation during which process pores and cracks formed due to the release of N2 gas. The values of hardness and bending strength of the specimens with relatively small amount of 2 mass% Al2O3, which formed solid solution in the Si3N4 structure [Si6-zAlzOzN8-z (z = 0.1)], showed larger than those of the specimen with 4 mass% Al2O3 (z = 0.2). The specimens group added with Al2O3 of 2 mass% (Z = 0.1) also showed high wear resistance. From this, we could conclude that the mechanical properties of β-Si3N4 ceramics depending on oxygen introduction is much effective on cutting performance improvements of the cutting performance of β-Si3N4 ceramics.

Model for Optimization of the Tool Life and the Cutting Speed for Maximum Productivity at Drilling of the Steel 2NiCr185

2015 ◽  
Vol 760 ◽  
pp. 433-438 ◽  
Author(s):  
Ovidiu Blăjină ◽  
Aurelian Vlase ◽  
Marius Iacob
Keyword(s):  
Mathematical Model ◽  
Stainless Steel ◽  
Tool Life ◽  
Stainless Steels ◽  
Cutting Tool ◽  
Cutting Speed ◽  
Research Directions ◽  
Maximum Productivity ◽  
Optimum Cutting ◽  
New Research

The research in the last decade regarding their cutting machinability have highlighted the insufficiency of the data for establishing of the optimum cutting processing conditions and the optimum cutting regime. The purpose of this paper is the optimization of the tool life and the cutting speed at the drilling of the stainless steels in terms of the maximum productivity. A nonlinear programming mathematical model to maximize the productivity at the drilling of a stainless steel is developed in this paper. The optimum cutting tool life and the associated cutting tool speed are obtained by solving the proposed mathematical model. The use of this productivity model allows greater accuracy in the prediction of the productivity for the drilling of a certain stainless steel and getting the optimum tool life and the optimum cutting speed for the maximum productivity. The obtained results can be used in production activity, in order to increase the productivity of the stainless steels machining. Finally the paper suggests new research directions for the specialists interested in this field.

Optimum Tool Life and Cutting Speed for the Maximum Productivity at the Drilling of the Steel X6CrNiTi18-10

2013 ◽  
Vol 837 ◽  
pp. 28-32
Author(s):  
Ovidiu Blăjină ◽  
Aurelian Vlase ◽  
Vlad Darie
Keyword(s):  
Stainless Steel ◽  
Tool Life ◽  
Stainless Steels ◽  
Cutting Tool ◽  
Programming Model ◽  
Cutting Speed ◽  
Maximum Productivity ◽  
Optimum Cutting ◽  
Nonlinear Programming Model ◽  
New Research

The research in the last decade regarding their cutting machinability have highlighted the insufficiency of the data for establishing of the optimum cutting processing conditions and the optimum cutting regime. The purpose of this paper is the optimization of the tool life and the cutting speed at the drilling of the stainless steels in terms of the maximum productivity. A nonlinear programming model to maximize the productivity at the drilling of a stainless steel is developed in this paper. The optimum cutting tool life and the associated cutting tool speed are obtained by solving the proposed mathematical model. The use of this productivity model allows greater accuracy in the prediction of the productivity for the drilling of a certain stainless steel and getting the optimum tool life and the optimum cutting speed for the maximum productivity. The obtained results can be used in production activity, in order to increase the productivity of the stainless steels machining. Finally the paper suggests new research directions for the specialists interested in this field.

scholarly journals Development of Silane-Based Coatings with Zirconia Nanoparticles Combining Wetting, Tribological, and Aesthetical Properties

Coatings ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 368 ◽  
Author(s):  
Sara Lopez de Armentia ◽  
Mariola Pantoja ◽  
Juana Abenojar ◽  
Miguel Martinez
Keyword(s):  
Stainless Steel ◽  
Wear Resistance ◽  
Sol Gel ◽  
Dip Coating ◽  
Zro2 Nanoparticles ◽  
High Wear Resistance ◽  
Surface Protection ◽  
Main Research ◽  
Aesthetic Appearance ◽  
Zirconia Nanoparticles

Silane-based coatings with nanoparticles have been widely used in applications related to surface protection. Between them, the improvement of corrosion resistance by increasing the hydrophobicity is one of the main research goals. However, most coatings present problems of low wear resistance and poor aesthetic appearance. Therefore, the overall goal of this research is to manufacture hydrophobic sol-gel coatings based on silanes which comply with good tribological and aesthetical properties. In the present study, stainless steel plates were coated with a silane-based solution containing zirconia nanoparticles by dip coating. Water–ethanol solutions with silanes (methyltrimethoxysilane (MTS) and tetrathoxysilane (TEOS)) and different percentages of ZrO2 nanoparticles were prepared. Gloss, color, contact angle, surface energy, wear resistance, and thickness of coating were analyzed to elucidate the effect of zirconium oxide on the performance of the coatings. Results demonstrate that the ZrO2–silane coatings on stainless steel offer a balanced combination of properties: low wettability, high wear resistance, and similar color and brightness compared to pristine stainless steel.

scholarly journals Tribological properties of ion-modified composite coatings

2021 ◽  
Vol 2059 (1) ◽  
pp. 012015
Author(s):  
M Sh Migranov ◽  
A M Migranov ◽  
S R Shekhtman
Keyword(s):  
Wear Resistance ◽  
Tool Life ◽  
High Speed ◽  
Composite Coatings ◽  
Cutting Tools ◽  
High Speed Steel ◽  
Hard Coating ◽  
Ion Nitriding ◽  
Additional Layer ◽  
Nitrided Surface

Abstract The paper presents the results of a study of one of the ways to increase the wear resistance of “duplex” coatings applied to cutting tools, which are due to preliminary diffusion saturation of the tool surface with nitrogen (known as ion nitriding) followed by physical deposition of a hard coating (Ti, Cr) N. The proposed coating also contains an additional layer with an impurity of ions, deposited on a preliminary nitrided surface of high speed steel before the deposition of a hard coating. Tests were carried out to evaluate the effect of these modified layers on the tool life of the HSS tool. The greatest wear resistance after "triplex" - treatment was achieved during ion implantation of titanium into a pre-nitrided surface. The coefficient of friction of the modified layer was studied at different contact temperatures. Ionic mixing contributes to the appearance of a thin surface layer with an amorphous-like structure, which prolongs the stage of normal wear, which significantly increases the tool life as a result of the self-organization process.

Wear Behaviour of Two Different Cemented Carbide Grades in Turning 316 L Stainless Steel

2018 ◽  
Vol 941 ◽  
pp. 2367-2372 ◽  
Author(s):  
Sara Saketi ◽  
Ulf Bexell ◽  
Jonas Östby ◽  
Mikael Olsson
Keyword(s):  
Grain Size ◽  
Stainless Steel ◽  
Wear Resistance ◽  
Wear Behavior ◽  
Cutting Tools ◽  
Cemented Carbide ◽  
Wear Behaviour ◽  
Binder Phase ◽  
Mechanical Wear ◽  
Cutting Insert

Cemented carbides are the most common cutting tools for machining various grades of steels. In this study, wear behavior of two different cemented carbide grades with roughly the same fraction of binder phase and carbide phase but different grain size, in turning austenitic stainless steel is investigated. Wear tests were carried out against 316L stainless steel at 180 and 250 m/min cutting speeds.The worn surface of cutting tool is characterized using high resolution scanning electron microscopy (SEM), Energy dispersive X-ray spectroscopy (EDX), Auger electron spectroscopy (AES) and 3D optical profiler.The wear of cemented carbide in turning stainless steel is controlled by both chemical and mechanical wear. Plastic deformation, grain fracture and chemical wear is observed on flank and rake face of the cutting insert. In the case of fine-grained, the WC grains has higher surface contact with the adhered material which promotes higher chemical reaction and degradation of WC grains, so chemical wear resistance of the composites is larger when WC grains are larger. The hardness of cemented carbide increase linearly by decreasing grain size, therefore mechanical wear resistance of the composites is larger when WC grains are smaller.

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