Structure of GaN grown from vapour phase on a seeded layer of gallium melt formed on a boron nitride ceramic substrate

In this study, two empirical models for the growth of millimetre–thick GaN material with either highly ordered textured or polycrystalline structure on a ceramic substrate by Hydride Vapour Phase Epitaxy (HVPE) are considered. It is suggested that the specific type of the structure of GaN is determined at the nucleation stage and depends on the character of the wetting of the surface of the substrate by the liquid gallium melt.

Temperature and Pressure Wireless Ceramic Sensor (Distance = 0.5 Meter) for Extreme Environment Applications

This paper presents a design for temperature and pressure wireless sensors made of polymer-derived ceramics for extreme environment applications. The wireless sensors were designed and fabricated with conductive carbon paste on an 18.24 mm diameter with 2.4 mm thickness polymer-derived ceramic silicon carbon nitride (PDC-SiCN) disk substrate for the temperature sensor and an 18 × 18 × 2.6 mm silicon carbide ceramic substrate for the pressure sensor. In the experiment, a horn antenna interrogated the patch antenna sensor on a standard muffle furnace and a Shimadzu AGS-J universal test machine (UTM) at a wireless sensing distance of 0.5 m. The monotonic relationship between the dielectric constant of the ceramic substrate and ambient temperature is the fundamental principle for wireless temperature sensing. The temperature measurement has been demonstrated from 600 °C to 900 °C. The result closely matches the thermocouple measurement with a mean absolute difference of 2.63 °C. For the pressure sensor, the patch antenna was designed to resonate at 4.7 GHz at the no-loading case. The sensing mechanism is based on the piezo-dielectric property of the silicon carbon nitride. The developed temperature/pressure sensing system provides a feasible solution for wireless measurement for extreme environment applications.

Imbalance Modelling for Defect Detection in Ceramic Substrate by Using Convolutional Neural Network

The complexity of defect detection in a ceramic substrate causes interclass and intraclass imbalance problems. Identifying flaws in ceramic substrates has traditionally relied on aberrant material occurrences and characteristic quantities. However, defect substrates in ceramic are typically small and have a wide variety of defect distributions, thereby making defect detection more challenging and difficult. Thus, we propose a method for defect detection based on unsupervised learning and deep learning. First, the proposed method conducts K-means clustering for grouping instances according to their inherent complex characteristics. Second, the distribution of rarely occurring instances is balanced by using augmentation filters. Finally, a convolutional neural network is trained by using the balanced dataset. The effectiveness of the proposed method was validated by comparing the results with those of other methods. Experimental results show that the proposed method outperforms other methods.

Mathematical Simulation of the Wettability of Al2O3 Substrate through Different Aluminum Alloys

The wetting process of a ceramic substrate (Al2O3) with and without carbon coating by means of aluminum-based alloys has been investigated. A mathematical simulation that predicts wettability in the systems under study is proposed, taking into account the diffusional effects of the used constituents. The prediction of the mathematical simulation is compared with the experimental results obtained for the same systems in question. From the results obtained, it was found that the wettability of a liquid droplet of aluminum and aluminum alloys on an alumina (Al2O3) substrate with and without carbon coating can be well represented by the proposed mathematical diffusion simulation. On the other hand, the control mechanism of the contact angle in relation to the deposition of a thin layer of carbon on the ceramic substrate (Al2O3) and the presence of metals such as La and Y in the aluminum alloy, give way to the formation of Al4C3, La2O3 and Y2O3 and these types of reaction help in the decrease of the contact angle.