A workpiece registration and localization adjustment method with contact inspection under multi-tolerance conditions

The workpiece contour errors from previous process affect current process. In order to improve workpiece allowance distribution, this article presents a workpiece registration and localization adjustment method with contact inspection. According to the analysis of machining deviation, the rotational and translational registration matrixes from multi-tolerance surfaces to workpiece are obtained by surface characteristic and translational vectors. The workpiece localization (position and orientation) adjustment can be realized by transforming coordinate systems of 5-axis machine tool. Through adaptive and iterative registration and adjustment, the optimized workpiece localization for current process is obtained. The experimental results show that the method can improve allowance uniformity effectively.

An approach for machining allowance optimization of complex parts with integrated structure

Currently composite manufacturing process, such as linear friction welding plus NC machining, is the main method for the manufacturing and repairing of complex parts with integrated structure. Due to different datum position and inevitable distortion from different processes, it is important to ensure sufficient machining allowance for complex parts during the NC machining process. In this paper, a workpiece localization approach for machining allowance optimization of complex parts based on CMM inspection is developed. This technique concerns an alignment process to ensure sufficient stock allowance for the single parts as well as the whole integrated parts. The mathematical model of the constrained alignment is firstly established, and then the symmetric block solution strategy is proposed to solve the optimization model. Experiment result shows that the approach is appropriate and feasible to distribute the machining allowance for the single and whole parts for adaptive machining of complex parts. Highlights An approach for machining allowance optimization of complex parts based on CMM inspection is developed. An alignment process to ensure sufficient stock allowance for the whole integrated parts is concerned. The symmetric block solution strategy is proposed to solve the constrained alignment model.